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SERVO DRIVE SYSTEMS NEW GENERATION

SERVO DRIVE SYSTEMS NEW GENERATION
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SERVO DRIVE SYSTEMS NEW GENERATION

Product catalog summary
Overview: This document outlines the technical specifications and features of Digital AC Servo Drives with an Integrated Safety System, designed for direct connection to 230 V~ or 3 × 400/480 V~ mains. These systems are suitable for motors up to 70 Nm / 16 kW and support communication interfaces such as EtherCAT, Profinet, Ethernet, and CANopen®.
Main Components: The system includes servo drives in three sizes, servo motors (MR 74) in eight sizes, and optional gearboxes. It is supported by software and accessories for enhanced functionality.
Applications: Ideal for high dynamics and accuracy in handling and assembly systems, electronics production, semiconductor machinery, machine tools, packaging, textile, and plastics processing machinery.
Specifications:
  • Power Classes: Servo drives range from 0.8 A to 32 A, with motor torque from 0.5 Nm to 70 Nm and power ratings from 0.2 kW to 16 kW.
  • Servo Drives: Compact design for control cabinet installation, integrated safety system, digital control with high dynamics, and multiple communication interfaces.
  • Servo Motors: Maintenance-free, high dynamics, IP 65 protection, and equipped with various encoder options for precision.
  • Optional Gearboxes: Available in planetary and worm gear types with low backlash and high output torques.
Control and Monitoring: Features digital control loops for current, speed, and position, ensuring high control quality. Includes a safety system with STO (safe torque off) and various monitoring functions to protect against faults.
Operating Modes: Supports multiple operating modes including torque, velocity, and position modes, with options for command and program modes. Interfaces for setpoint sources include EtherCAT, Profinet, Ethernet, CANopen®, and more.
Installation and Interfaces: Designed for easy installation with plug-in connections and provides multiple interfaces for power supply, motor connection, and communication.
Conclusion: The Servo Drive Systems New Generation offer a versatile and robust solution for various industrial applications, providing high performance, safety, and flexibility in integration.
Program Mode: Offers a program mode option that integrates positioning control, allowing communication with other controls via various interfaces. Supports up to 500 blocks, with values defined directly or via variables.
Machine Data: Drive parameters are set via machine data, protected against power failure. Includes axis type, motion profile type, control-loop parameters, and more. Most machine data can be modified during operation through communication interfaces.
Communication: Supports Industrial Ethernet, Fieldbus, EtherCAT, Profinet, and CANopen interfaces, allowing for high data throughput and real-time capabilities. USB and Modbus interfaces are also available for parameter transmission.
Commissioning and Software: Drives are ready for operation upon delivery. Commissioning can be done via USB or Ethernet interfaces using SPP Windows software, facilitating input and modification of machine data and part programs.
Function Blocks: Supports integration into automation systems with Simatic S7 and compatible controllers. Function blocks are based on PLCopen specifications and support various functions like parameterization and movement triggering.
Accessories: Available accessories include motor supply cables, encoder connection cables, motor chokes, connector sets, and external shunt resistors. Detailed information is available in separate data sheets.
Technical Specifications: Provides detailed specifications for different servo drive models, including rated supply voltage, current, power, efficiency, and dimensions. Lists compatible motors with their specifications.
System Design: ESR offers complete servo drive system packages, including servo drives, motors, software, and accessories, ensuring compatibility and reliable operation.
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Catalog excerpts

SERVO DRIVE SYSTEMS NEW GENERATION-1

Digital AC Servo Drives with Integrated Safety System ■ For Direct Mains Connection to 230 V~ or 3 x 400/480 V~ ■ Motors up to 70 Nm / 16 kW, Universal Encoder Connector ■ With EtherCAT, Profinet, Ethernet, or CANopen® / ±10 V Components of the Servo Drive System New Generation: servo drives in three sizes, left: up to 32 A rated current; center: up to 8 A rated current (both 3 x 400/480 V); right: up to 6 A rated current (230 V); servo motors MR 74, available in eight sizes (flange dimension 37 to 240 mm), rated torque 0.1 to 70 Nm, rated speed up to 6,000 r.p.m. (more on request) ESR Drive System Packages ESR drive system packages consist of servo drives, optionally with Industrial Ethernet or fieldbus interface as well as positioning control, and servo motors with or without gearbox, complete with position sensors and, if required, brakes. They are supplemented by software and accessories. For further information, see the back of this data sheet. Applications Positioning and feed movements with high dynamics and accuracy in ■ Handling and assembly systems ■ Electronics production machinery ■ Semiconductor production machinery ■ Measuring and testing machinery, test stands ■ Machine tools and metal working machinery ■ Packaging machinery ■ Textile machinery ■ Plastics processing machinery ■ Coiling machinery and many other applications

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SERVO DRIVE SYSTEMS NEW GENERATION-2

2 Servo Drive Systems New Generation Data Sheet 6770.250 V 1.2 2 Servo Drive Systems New Generation Data Sheet 6770.250 V 1.2 Main Characteristics Power Classes Characteristics of the Servo Drives ■ Compact device for control cabinet installation ■ With power supply unit for direct connection to 230 V or 3 x 400/480 V AC (wide-range inputs) ■ Integrated safety system, wear-free, two-channel ■ Digital servo drive with 2 processors ■ High dynamics and control quality due to signal processor for the digital control of current and speed (controller cycle time 62.5 ^s) ■ Position control (cycle time...

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SERVO DRIVE SYSTEMS NEW GENERATION-3

Data Sheet 6770.250 V 1.2 Servo Drive Systems New Generation 3 Type Code of the Servo Drives New Generation BN 6774.5243-B2-RA-A2-F7-K1 -S0 74 Size, Mains Connection, DC-bus Voltages, and Rated Output Currents Size 1 mains connection 230 V~ (320 V DC-bus voltage): 71 output current 0.8 Arms 72 output current 2 Arms 73 output current 4 Arms 74 output current 6 Arms Size 2 mains connection 3*400/480 V (560/680 V DC-bus voltage): 81 output current 2 Arms 82 output current 4 Arms 83 output current 8 Arms Size 3 mains connection 3*400/480 V (560/680 V DC-bus voltage): 85 output current 16 Arms 87...

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SERVO DRIVE SYSTEMS NEW GENERATION-4

Servo Drive Systems New Generation Servo Drives Enclosure and Installation Servo Drives New Generation are compact devices for installation in control cabinets. They are available in three sizes. To avoid radiated emissions, the enclosure is made of stainless steel and aluminum. Since the enclosure is not varnished, all metal parts have best electrical contact to each other. Power Supply Unit The power supply unit is integrated. The power unit is fed directly by the mains (230 V AC or 3 × 400/480 V AC). For the control unit, a control supply voltage of 24 V has to be supplied. The power supply...

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SERVO DRIVE SYSTEMS NEW GENERATION-5

Data Sheet 6770.250 V 1.2 Servo Drive Systems New Generation 5 Interfaces of the Servo Drives All connections can be plugged at the front panel, the top side and, for devices with higher power, at the bottom side. LEDs and a USB interface for PC connection are provided at the front panel. Combicon connectors are available for the easy connection of: ■ power supply and external shunt resistor ■ motor ■ control supply voltage 24 V ■ protective earth PE ■ safety system Depending on the application, the following can be connected additionally via the Combicon connectors: ■ 8 digital inputs and 4...

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SERVO DRIVE SYSTEMS NEW GENERATION-6

6 Servo Drive Systems New Generation Data Sheet 6770.250 V 1.2 Control and Monitoring Digital Control Loops All control loops for current (corresponds to torque or force), speed, and position work fully digitally. Thus, the servo drive is drift-free. All settings can be archived and reproduced via PC software SPP Windows. A signal processor controls current, speed, and power circuit. With a cycle time of only 62.5 ^s, the control algorithms ensure high dynamics and a high control quality. The position control runs in a 32 bit microcontroller and operates at a cycle time of 1 ms (shorter cycle...

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SERVO DRIVE SYSTEMS NEW GENERATION-7

Data Sheet 6770.250 V 1.2 Servo Drive Systems New Generation 7 Functions of the Servo Drives Operating Modes The Servo Drives New Generation can be used in a wide range of applications. For that, different operating modes such as torque/force mode, target position mode, or program mode can be selected via software. There are two large groups of operating modes: ■ command mode and ■ program mode (option) Command Mode In command mode, individual movements can be specified via different interfaces. In this mode, the following axis operating modes are available: ■ torque mode / force mode ■ velocity...

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SERVO DRIVE SYSTEMS NEW GENERATION-8

8 Servo Drive Systems New Generation Data Sheet 6770.250 V 1.2 Communication Industrial Ethernet or Fieldbus The Servo Drives New Generation are equipped with Industrial Ethernet or a fieldbus interface. All parameters of the servo drive can be transmitted via this interface: ■ control and status information ■ setpoints and actual values ■ machine data ■ part programs ■ variables The dynamically changing parameters (control and status information, rated and actual values) are transmitted cyclically via the process data channel. The other parameters are transmitted via the parameter channel. EtherCAT,...

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SERVO DRIVE SYSTEMS NEW GENERATION-9

Data Sheet 6770.250 V 1.2 Servo Drive Systems New Generation 9 Commissioning and Software The servo drives are delivered ready for operation. For commissioning, a PC can be connected via USB interface. Alternatively, the PC can be connected via the Ethernet or fieldbus interface; for information on PC connection modules, please contact ESR. Command and Commissioning Software SPP Windows For easy operation and commissioning of the servo drives using a PC: input and modification of machine data and part programs, control of the drives in all operating modes for commissioning purposes. Control-loop...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.