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MidiDrive D servo drives

MidiDrive D servo drives

MidiDrive D servo drives

Product catalog summary
Overview: The document outlines the technical specifications and features of the MidiDrive D servo drives by ESR Pollmeier GmbH, designed for high dynamics and accuracy in industrial applications. These drives offer integrated positioning control and are compatible with direct mains connection.
Specifications: The MidiDrive D series includes servo amplifiers and motors with power classes from 2 A to 8 A, supporting up to 17 Nm and 4.2 kW. The amplifiers are compact, suitable for control cabinet installation, and feature digital control with a signal processor and a 16-bit microcontroller for enhanced dynamics and control quality.
Components: The drive packages consist of servo amplifiers, motors, position sensors, gearboxes, and brakes, along with power supply units and connectors. All components are tested for compatibility to ensure reliable operation.
Applications: These drives are applicable in handling and assembly systems, optical disc production, packaging, textile, plastics processing, coiling, flame cutting, measuring, testing, and electronics production machinery.
Servo Amplifier Features: The amplifiers include integrated functions such as synchronization, electronic gearing, and optional flying shear. They support communication via RS 232C/RS 485 and optional fieldbus interfaces like Interbus, CANopen, or Profibus-DP.
Servo Motor Features: The MR 4 series motors are maintenance-free, brushless, and offer high dynamics with a wide speed control range. They are designed with IP 65 protection and high power density, featuring integrated resolvers or optional high-resolution encoders.
Gearbox Features: Available gearboxes include worm and planetary types with ratios from 1:6 to 1:175, supporting output torques up to 2400 Nm.
Control and Monitoring: The system includes digital control loops for current, speed, and position, ensuring drift-free operation. Monitoring functions protect against short circuits, overtemperature, and other faults.
Operating Modes: The amplifiers support various modes such as torque, velocity, profile position, homing, and electronic gearing. Program mode allows for integrated positioning control with a capacity of 500 blocks.
Communication: The drives support fieldbus interfaces for transmitting control and status information, setpoints, and machine data. DRIVECOM Profile 22 ensures standardized parameter access.
Commissioning and Software: The SPP Windows software facilitates easy operation and commissioning, offering features like oscilloscope functions for control loop parameter setting and data archiving.
Accessories: Accessories include line and motor chokes, shielded cables, and connector sets to ensure EMC compliance and optimal performance.
Servo Motors Design: The document describes permanent magnet three-phase synchronous motors. The stator contains the 3-phase winding, and the rotor has rare earth magnets. Heat dissipation is facilitated through the stator surface. Standard motors are flange-mounted and equipped with a two-pole brushless hollow-shaft resolver for position sensing. High-resolution incremental encoders are optional for precise applications. Motors include a temperature sensor for overheating protection, connected to the servo amplifier via connectors.
Motor Accessories: The motors can be equipped with permanent magnet brakes, which act as holding brakes with a 24 V supply voltage. External fan motors are available for additional cooling, allowing increased shaft power without changing motor size.
Technical Specifications: The document provides a detailed table of motor specifications, including frame size, order numbers, rated speed, torque, and shaft power. It also lists servo amplifiers with specifications such as mains connection voltage, rated DC-bus voltage, current ratings, and dimensions.
Servo Amplifier Type Code: The type code for MidiDrive D servo amplifiers is explained, detailing mains connection, output current, operating modes, motor position sensors, encoder signals, digital inputs/outputs, fieldbus connections, and special equipment options.
Additional Information: The document notes that the data provided is for informational purposes and not a guarantee of properties, with the possibility of changes without notice.
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Catalog excerpts

MidiDrive D servo drives-1

Components of the MidiDrive D servo drives family ז left: BN 6742 servo amplifier of medium power(4 A, U > DC 560 V); MR 4208 motor (3.4 Nm at 3000 r.p.m.), frame size 63; right: servo amplifierBN 6731 (2 A, U > DC 320 V); MR 4608 motor (2.5 Nm at 6000 r.p.m.) > ESR drive packages consist of servo ampli- fiers, servo motors, position sensors, gearboxes and brakes. They are supplemented by power supply units, connectors, cables (ready- assembled on request) and software. All parts of the package are matched and have beentested as combinations. The delivery of thecomplete drive system from a single sourceguarantees smooth installation, reliable opera- tion and definite system responsibility on thepart of one single supplier.Our service offer includes individual drive sys-tem determination. With our long-standingexperience we support you at choosing the right servo drive for your application. Positioning and feed movements with high dynamics and accuracy in Handling and assembly systems Optical discs production machinery Packaging machinery Textile machinery Plastics processing machines Coiling machines Flame cutting machinery Measuring and testing machinery Electronics production machinery ... >

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MidiDrive D servo drives-2

Wide speed control range IP 65 protection Insulation according to insulation class F, DINVDE 0530, withstanding tropical conditions High power density through rotor with rare earthmagnets Ball bearings with grease filling for 20,000 operat-ing hours > 2MidiDrive DData sheet 6730.250, V 2.0 Integrated resolver for sinusoidal commutation,optional high-resolution incremental encoder ERN 1185 Thermal protection through integral PTC thermis-tor > Connection using connectors for position sensorand motor. MR 42 and up terminal box for motor Five power classes Self-cooling, on request cooling through...

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MidiDrive D servo drives-3

Data sheet 6730.250, V 2.0MidiDrive D3 mains power supply motor metal parts have the best possible electrical contactto each other. 24 V control logic supply voltage protective earth PE (additionally also via a studbolt)According to the application, the Combicon connec-tors can also be used to connect: Power supply unit The power supply unit is built-in. The power sectionis fed directly from the 230 V AC or the 400 V three- phase mains. A control logic supply voltage of 24 V is fed to the control section. The power supply unit contains a RFI-filter and a shunt regulator whose shunt resistor absorbs...

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MidiDrive D servo drives-4

4MidiDrive DData sheet 6730.250, V 2.0 Command mode archived and restored using the SPP Windows PCsoftware.A signal processor controls current and speed andis responsible for the PWM control of the power circuit. With a cycle time of only 62.5 sec the control algorithms ensure high dynamics and con- trol quality. A 16-bit microcontroller controls the position with a cycle time of 1 msec.In the standard configuration, a resolver is used asposition sensor in the motor. If particularly accurate positioning is required, a high-resolution incremen- tal encoder at the motor or an external position...

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MidiDrive D servo drives-5

Data sheet 6730.250, V 2.0MidiDrive D5 part programs part program variablesThe parameters that change dynamically (controland status information, setpoint and actual values) are transmitted cyclically via the Interbus, CAN-open or Profibus-DP process data channel. Up to 18 bytes (Interbus) or 16 bytes (Profibus-DP) are available each for process data input and output. With CANopen 5 PDOs are predefined each forprocess data input and output. The remaining pa-rameters are transmitted via the parameter chan-nels of Interbus (PCP), CANopen (SDO) or Profi- bus-DP. feedforward M functions (set outputs)...

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MidiDrive D servo drives-8

Mains connection and DC-bus voltage Continuous output current 3xmains connection 230 V 1-phase, corresponds to 320 V DC-bus voltage4xmains connection 400 V 3-phase, corresponds to 560 V DC-bus voltage(mains connection 480 V 3-phase on request) 31output current 2 A > rms 32output current 4 A > rms 41output current 2 A > rms 42output current 4 A > rms 43output current 8 A > rms Assembly code Company-internal coding, is given for various feature combinations. The assembly code need not be given if allother features (unequal zero) are given and the customer-specific fittings are described. BN 6731-B1-R1-A1"would...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.