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Analog servo drives: TrioDrive A servo drives

Analog servo drives: TrioDrive A servo drives

Analog servo drives: TrioDrive A servo drives

Product catalog summary
Overview
The document details the TrioDrive A servo drive systems, which are compact analog AC servo drives with sinusoidal commutation, designed for high power density applications up to 5.0 Nm / 1.1 kW. Key components include the BN 6651 servo drive and MR 4104 and MR 4045 motors.
Components and Services
ESR drive packages consist of servo drives, motors, position sensors, gearboxes, and brakes, along with power supply units, connectors, and cables. These components are tested for compatibility, ensuring reliable operation and easy commissioning. ESR Pollmeier GmbH provides consultation services for selecting the appropriate drive system for specific applications.
Applications
The servo drive systems are suitable for applications requiring high dynamics and accuracy, such as handling and assembly systems, optical disc production, electronics and semiconductor machinery, measuring and testing equipment, machine tools, packaging, textile, plastics processing, and coiling machinery.
Main Characteristics
The servo drives are available in three power classes, featuring high dynamics, smooth operation at low speeds, CE compliance, and safety monitoring. Options include encoder emulation and holding control loops.
Servo Drive Features
The drives are compact, easy to wire, and high-performing due to SMD and IGBT technology. They offer easy commissioning with adjustable settings and are protected by monitoring circuits for faults such as short circuits and overheating.
Servo Motor Features
The MR 74 and MR 4 servo motors are maintenance-free, high-dynamic, and have a wide speed range. They feature IP 65 protection, high power density, and integrated thermal protection.
Gearbox Characteristics
The gearboxes include helical and planetary gears with various ratios and output torques up to 2400 Nm. Special designs like worm and bevel gears are available.
Design and Installation
The TrioDrive A servo drives are designed for control cabinet installation with front panel connections for easy wiring. The power supply unit is integrated, requiring a 24 V control supply voltage.
Control and Monitoring
The drives operate with two control loops for current and speed, using sinusoidal commutation for smooth motor operation. Monitoring circuits protect against various faults, and the system can be adapted using plug-in modules.
Modules and Options
Various modules are available for additional functions, such as encoder signal generation and holding functions. The drives can be customized for specific applications using these modules.
Accessories
Accessories include motor and resolver/encoder connection cables, connector sets, and motor chokes for extended cable lengths.
Technical Specifications
The document provides detailed specifications for various servo motors and drives, including models MR 4045-U3-N060, MR 4060-U3-N060, MR 7422-U3-N034, MR 7422-U3-N060, MR 7424-U3-N034, MR 7432-U3-N034, and MR 7434-U3-N034. Key parameters include rated torque, speed, and current values. The rated mains connection voltage is 230 V AC ±10%, with a DC-bus voltage of 320 V DC. Maximum permanent current ranges from 2 A to 6 A, and peak current from 5.5 A to 17 A.
Procedures and Recommendations
The document suggests that higher torque can be achieved at lower speeds and offers assistance in selecting the optimal motor configuration for specific applications. It also provides guidelines for configuring a drive system.
Standards and Compliance
The servo drives comply with climatic category standards (DIN EN 50178) for operation, storage, and transport. The permissible ambient temperature is 40 ºC.
Accessories and Additional Equipment
Accessories include motor connection cables, resolver/encoder connection cables, and motor chokes for various cable lengths. Additional equipment options include controller switching, encoder modules, and function modules, with specific configurations for different servo motor series.
Limitations and Best Practices
The BN 6653 drive can operate at 16 kHz without restriction at 70% loading; higher loading requires an 8 kHz switching frequency or additional cooling. The document emphasizes that the information provided does not guarantee properties and is subject to change without notice.
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Catalog excerpts

Analog servo drives: TrioDrive A servo drives -2

Simple adjustment to special applications with additional plug-in modules Three power classesServo driveServo motor Rapid acceleration, deceleration and reversing of the servo motor by momentary current increase to double the rated current I > N U > Zk M > N P > N No noise with switching frequency well above audible range or low power dissipation with re- duced switching frequency (selectable) 2 A320 Vup to 1.0 Nmup to 0.5 kW4 A320 Vup to 2.6 Nmup to 0.7 kW6 A320 Vup to 5.0 Nmup to 1.1 kW 24 V control supply voltage fed externally to retain position information in an emergency stop Safe operation...

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Analog servo drives: TrioDrive A servo drives -3

Data Sheet 6650.250, V 2.0TrioDrive A3 Bearing plates and housings made of high-qualitylight-metal alloy control supply voltage (24 V DC), ReadyӔ relay output (Combicon connector, 4-pin) Rotor dynamically balanced according to vibration severity grade R, S on request control signals (SUB-D female connector, 15-pin) position sensor (resolver) (SUB-D female connec- tor, 9-pin) Standard shaft end without groove, special version possible, e. g. with keyway encoder signals (encoder emulation, optional) (SUB-D male connector, 9-pin)Easy controller adjustment with 4 trim potentiom-eters at the front...

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Analog servo drives: TrioDrive A servo drives -4

Customer module Monitoring and protective circuits Control The set-up elements and the components for theapplication-specific controller settings are located on the plug-in customer module. In case of a replace- ment of a drive, the customer module can be re- moved and installed into the new device. This pre- serves the controller settings and nothing but the offset has to be readjusted. Standard monitoring and protection circuits protectdrive and motor even against damages, even in extreme situations, and provide for a drive switch-off in case of a fault. The following is monitored: TrioDrive...

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Analog servo drives: TrioDrive A servo drives -5

Data Sheet 6650.250, V 2.0TrioDrive A5 The pulses are generated by 5 volts line drivers (RS422 compatible; G1 and G3 options). A version with 24 volts pulse output is also available (G2 and G4 options). Additionally, with the G3 and G4 options the index pulse can be shifted in 256 steps within one motor revolution.Since the control circuit of the TrioDrive A servodrive is fed by an external 24 V power supply the position information is saved even when the mains voltage is switched off.The pulse output can be used for connecting posi-tioning controls as well as digital tachometers for monitoring...

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Analog servo drives: TrioDrive A servo drives -7

Data Sheet 6650.250, V 2.0TrioDrive A7 Servo drives, major technical specificationsServo drive order numberBN 6651BN 6652BN 6653 *Rated mains connection voltage 230 V AC 10%, 50 .. 60 HzRated DC-bus voltage320 V DCPermissible mains connection voltage85 .. 253 V AC (with correspondingly reduced/increased DC-bus voltage) Maximum permanent current (rms value)2 A4 A6 A Maximum peak current (crest value)5.5 A11 A17 A Setting range current limitation0.5 .. 2 A1 .. 4 A1.5 .. 6 A Integration time of the IѲt circuit at max. peak currentapprox. 3 s Maximum continuous braking power40 W Pulse braking power2.1...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.