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6646.250 ? TrioDrive servo drives

6646.250 ? TrioDrive servo drives
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6646.250 ? TrioDrive servo drives

Product catalog summary
Overview
The document outlines the technical specifications and features of ESR Pollmeier GmbH's analog AC servo drives with sinusoidal commutation, focusing on servo amplifiers and motors designed for high power density applications. These are available in compact and 19" designs.
Product Specifications
  • Servo amplifiers come in compact (BN 6648 and BN 6646) and 19" designs for multi-axis applications.
  • Servo motors offer high power density, with capabilities up to 3.4 Nm and 900 W.
  • Drive packages include servo amplifiers, motors, position sensors, gearboxes, and brakes for compatibility and reliability.
Applications
The servo drives are ideal for high dynamics and accuracy in machinery such as handling systems, optical disc production, packaging, textile, plastics processing, coiling, flame cutting, measuring, and electronics production.
Main Characteristics
  • Two power classes: 5 A and 10 A.
  • High dynamics and smooth operation due to sinusoidal commutation.
  • Encoder emulation with selectable pulse numbers and optional holding control loop.
  • Safety features include position sensor cable break detection and fault signal monitoring.
  • Integrated EMC compliance and detailed operating instructions.
Servo Amplifiers
  • Available in compact or 19" designs, featuring easy wiring and high performance due to SMD and MOSFET technology.
  • Adjustable feedback, speed, and current limit settings for easy commissioning.
  • Protection circuits for short-circuit, earth leakage, overheating, and other faults.
Servo Motors
  • Brushless, maintenance-free design with high dynamics and wide speed range.
  • Features include IP 65 protection, high power density, and integrated resolver for commutation.
  • Overtemperature protection and self-cooling capabilities.
Gearboxes
  • Available in helical and planetary designs with various gear ratios and output torque up to 2400 Nm.
Design and Installation
  • 19" plug-in modules for single and multi-axis applications, with options for compact design installation.
  • Multi-axis solutions include chassis for multiple amplifiers and power supply integration.
  • Compact design options for single-axis applications with built-in power supply and RFI-filter.
Power Supply and Connections
  • Power supplies designed for multiple amplifiers, with load factor considerations for simultaneous operation.
  • Integrated RFI-filter for EMC compliance, with options for external shunt resistors.
CE Marking and Compliance
The servo amplifiers meet EMC and low voltage directive requirements, featuring built-in or external RFI-filters for compliance with EN 55011 standards.
Interfaces and Functions
  • Front panel connections for easy wiring and controller adjustments.
  • Feedback control with high bandwidth due to analog technology.
  • Customer module for application-specific settings, allowing easy transfer during amplifier replacement.
  • Monitoring and protective circuits to prevent damage in extreme situations.
Chassis Specifications
  • Chassis with front flanges and handle for up to 6 TrioDrive servo amplifiers and 1 power supply, available in 4 units high and 84 width units with fans (BN 8655.1587) or 3 units high without fans (BN 8655.1585).
  • Chassis for mounting plates with back flanges, no handles, available in 4 units high and 84 width units with fans (BN 8655.2020) or 3 units high without fans (BN 8655.2548).
  • Compact enclosures with power supply and RFI-filter, available for single-phase or three-phase connections, with or without fans.
Power Supply Specifications
  • 19" design power supply with order number BN 3246, suitable for single-phase or three-phase connections with specific voltage and load factor requirements.
  • Maximum continuous braking power is 30 W, with peak braking power of 200 W at 2% switch-on duration.
Mains Transformers Specifications
  • Available in different configurations with primary connections of 230 V AC or 3 × 400 V AC, output voltage of 90 V AC, and varying load factors and rated outputs.
  • Matching RFI-filters are specified for each transformer type.
TrioDrive Servo Amplifier Type Code
  • Includes connection options, design and power specifications, assembly codes, controller switching options, additional equipment modules, input/output polarity, encoder modules, function modules, and special equipment customization.
  • Example type code provided for reference.
General Notes
  • Specifications are for informational purposes and subject to change without notice.
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Catalog excerpts

6646.250 ? TrioDrive servo drives-1

Analog AC servo drives with sinusoidal commutation Servo amplifiers in compact or 19" design, 3 height units Servo motors with high power density up to 3.4 Nm / 900 W Servo amplifiers in compact design BN 6648 (10 A) and BN 6646 (5 A), motors MR 4 Multi-axis servo amplifiers in 19" design (in this example: 6 axes, 5 .. 10 A), motors MR 4 ESR Pollmeier GmbH www.esr-pollmeier.de

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6646.250 ? TrioDrive servo drives-2

Products, consulting and service ESR drive packages consist of servo amplifiers, servo motors, position sensors, gear boxes and brakes. They are supplemented by power supply units (if not already built-in in the amplifier), connectors and cables (ready-assembled on request). All parts of the package are matched and have been tested as combinations. The delivery of the complete drive system from a single source guarantees smooth installation, reliable operation and definite system responsibility on the part of one single supplier. Our service offer includes individual drive system determination....

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6646.250 ? TrioDrive servo drives-3

C Safety with position sensor fault and open circuit monitoring C Easy error diagnosis with LEDs for fault, ready and overload C Load and speed monitoring with current and speed monitor outputs C Also available adapted to motors of other manufacturers C Special version with rear connection via indirect connectors available (not in stock) Characteristics of the MR 4 servo motors C C C C C C C C C C C C C C C C C Maintenance-free, since brushless High dynamics Wide speed range Degree of protection IP 65 Insulation according to insulation class F, DIN VDE 0530, withstanding tropical conditions High...

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6646.250 ? TrioDrive servo drives-4

Figure 1: Multi-axis servo amplifier for installation in 19" racks; 84 units wide, 4 height units high including fan unit, dimensions (mm) Figure 2: Multi-axis servo amplifier for for mounting on the control cabinet mounting plate, 84 units wide, 4 height units high including fan unit, dimensions (mm) ESR Pollmeier GmbH, D-64372 Ober-Ramstadt, tel. +49 6167 9306-0, fax +49 6167 9306-77, www.esr-pollmeier.de

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6646.250 ? TrioDrive servo drives-5

Single-axis servo amplifiers, compact design For single-axis applications a compact enclosure with built-in power supply and integrated RFI-filter is available. The 19" servo amplifier plug-in module is fitted into this compact enclosure. The TrioDrive servo amplifier in compact design formed this way can be mounted onto the mounting plate of a control cabinet or into the machine rack. pact amplifier contains the shunt regulator with a shunt resistor which takes up the energy fed back from the motor during braking. Alternatively, an external shunt resistor can be connected. Of the variety of...

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6646.250 ? TrioDrive servo drives-6

transformer. For connection to other mains voltages special transformers are available. For low power single-phase mains connection is possible. The standard mains transformers are designed for TrioDrive servo amplifiers in compact design and 19" design. The required power is calculated according to the load factors of the servo amplifiers. Only one servo amplifier in compact design or only one 19" power supply may be connected to one mains transformer winding. In 19" design, a RFI-filter for compliance with EMC limits in accordance with EN 55011, classes A and B, has to be switched behind the...

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6646.250 ? TrioDrive servo drives-7

Customer module The set-up elements and the components for the application-specific controller settings are located on the plug-in customer module. When an amplifier is replaced, the customer module can be transferred to the new amplifier. By this the controller settings are kept and readjustment is not necessary (except offset). Monitoring and protective circuits Built-in monitoring and protective circuits protect servo amplifier and motor against damage even in extreme situations and switch off the drive in case of a fault. The circuits monitor: C amplifier output for short circuit and earth...

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6646.250 ? TrioDrive servo drives-8

(incremental encoder pulses per revolution) can be selected: C 128, 256, 512, 1024, C 50, 100, 200, 250, 500, 1000, C 60, 90, 180, 360, 720, 900 Other pulse numbers are also available on request. The pulses are generated by 5 volts line drivers (RS 422 compatible; G1 and G3 options). A version with 24 volts pulse output is also available (G2 and G4 options). With the G3 and G4 options the index pulse can be shifted in 256 steps within one motor revolution. If the control circuit of the TrioDrive servo amplifier is fed by an external 24 V power supply (E1 option, details see section “Mains connection...

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6646.250 ? TrioDrive servo drives-9

Current limiting Output levels I2t circuit, peak current approx. double the continuous current. Current limit adjustable in 16 steps with rotary switch C additional Z2 option: current limit adjustable via analog input all outputs switch to neutral C P1, P2 options: all outputs PLC compatible, switch to +24 V 19" design: “Position” (12 bit TTL), for axis synchronization (option) Safe operation thanks to monitoring and protection circuit with fault memory for short-circuit, earth leakage, amplifier or motor overheating, motor blocking, resolver error, and voltage fault Position output Encoder emulation...

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6646.250 ? TrioDrive servo drives-10

Ready-assembled multi-axis servo amplifiers are available using these chassis. ers in compact design already have built-in RFI filters. C RFI-filter for devices in 19" design – for conformity to EMC limits according to EN 55011, class A and B. Note: the servo amplifi- The tables starting from page 13 give an overview on the accessories. Drive packages (selection), most important technical specifications Motor frame size DIN/IEC Motor order number Amplifier order number In addition to the motors listed above, there are a number of further motors available. The rated torque refers to the rated...

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6646.250 ? TrioDrive servo drives-11

Servo amplifiers in 19" design, most important technical specifications Servo amplifier order number (19" plug-in module) Rated AC side voltage * (50 .. 60 Hz) Minimum mains voltage Rated current (rms value) Maximum peak current (crest value) Current limiting adjustable from... to... Load factor (in conjunction with mains transformer) Integration time of the I²t circuit at max. peak current Setpoint value Operating range of speed trimmer Switching frequency / current ripple Auxiliary voltage outputs For option E1: external control circuit supply Climatic category (DIN EN 50178) operation / storage...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.