video corpo

ESPRIT ProfitMilling

ESPRIT ProfitMilling

ESPRIT ProfitMilling

Product catalog summary
Introduction to ProfitMilling
ProfitMilling is a cutting-edge CAM programming strategy designed to enhance the efficiency and profitability of machining processes. It focuses on reducing cycle times and extending tool life without compromising on quality.

Key Advantages
  • Reduces cycle time by up to 75%.
  • Increases tool life by up to 500%.
  • Decreases programming time and energy consumption.
  • Improves productivity even with light and medium-duty machines.
  • Applicable for 2 ½, 3, 4, and 5-axis roughing cycles.

How ProfitMilling Works
ProfitMilling employs a high-speed roughing cycle that allows deeper cuts and increased cutting feeds. It monitors multiple parameters such as chip load, lateral cutter force, and machine acceleration to optimize toolpath. The strategy includes dynamic feedrate changes and toolpath optimization tailored to specific machine capabilities.

Comparison with Traditional Pocketing
Traditional pocketing is limited by sharp corners, full-width slotting, and constant feedrates, requiring conservative programming. In contrast, ProfitMilling offers smooth toolpath transitions, trochoidal slotting, and optimized feedrates, reducing chatter and maintaining a constant tool-engagement angle.

Programming Recommendations
  • Double or triple the recommended feed, speed, and surface speed for tool manufacture.
  • Use radial engagement of 27-37% for hard metals and under 90% for softer materials.
  • Prefer tools with a high flute count and avoid coolant to prevent thermal shock.
  • Ensure machine control settings do not adversely affect cycle times.

Contact Information
For more information, contact DP Technology Corp. at 1 800 627-8479 or email [email protected].
See more

Catalog excerpts

ESPRIT ProfitMilling-1

technologyspotlight ProfitMilling ESPRIT ProfitMilling When it comes to making high-quality, accurate parts that don’t break the time bank, consider embracing better CAM programming with ProfitMilling, a smart and efficient toolpath that puts greater profit in your pocket. ESPRIT’s new patent-pending ProfitMilling strategy for roughing cycles allows you to remove more material in a shorter period of time — without sacrificing quality. Using advanced technology, the ProfitMilling strategy combines engagement angle, chip load, lateral cutter force and machine acceleration to achieve optimal results. dptechnology.com 1

 Open the catalog to page 1
ESPRIT ProfitMilling-2

technologyspotlight 21/2-Axis Advantages 75% cycle-time reduction* 500% increase in tool life* Decreased programming time Reduced energy consumption Significant productivity improvements, even with light and medium-duty machine tools Available for 2 ½ ,3, 4, and 5-axis roughing cycles 3-Axis ProfitMilling • • • • • • 75% C T ycle ime Reduction 4-Axis How ProfitMilling Works ProfitMilling is a high-speed roughing cycle that allows you to take a significantly deeper cut of the tool and increase the cutting feed. Rather than controlling just one parameter, ProfitMilling monitors several vital cutting...

 Open the catalog to page 2
ESPRIT ProfitMilling-3

The most powerful CAM software ever. Comparing ProfitMilling to Traditional Pocketing Limiting characteristics of traditional pocketing tool path: • Sharp corners mean high cutting forces, high accelerations and "zero stops." • Full-width slotting creates undesirable cutting conditions. • Constant centerline feedrates • High engagement angles Parts must be programmed conservatively to account for these limitations. Traditional Pocketing ProfitMilling Advantages • Smooth toolpath blending & transitions • Trochoidal slotting strategy • Optimal feedrate based on toolpath • Uses corner "picking,"...

 Open the catalog to page 3
ESPRIT ProfitMilling-4

DP Technology Corp. 1150 Avenida Acaso Camarillo, CA 93012 USA ProfitMilling • Double or triple tool-manufacture recommended feed, speed and surface speed in MMPT or IPT. Adjust to specific tool wear / performance needs. • For steel, titanium and other hard metals, use a radial engagement between 27 – 37%. For softer materials, use a radial engagement just under 90%. Most parts can be cut a depth of two times the tool diameter. • Whenever possible, use tools with a high flute count. Coolant is generally discouraged, as its use can increase thermal shock on the cutting edge. The ProfitMilling...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.