Catalog excerpts
technologyspotlight ProfitMilling ESPRIT ProfitMilling When it comes to making high-quality, accurate parts that don’t break the time bank, consider embracing better CAM programming with ProfitMilling, a smart and efficient toolpath that puts greater profit in your pocket. ESPRIT’s new patent-pending ProfitMilling strategy for roughing cycles allows you to remove more material in a shorter period of time — without sacrificing quality. Using advanced technology, the ProfitMilling strategy combines engagement angle, chip load, lateral cutter force and machine acceleration to achieve optimal results. dptechnology.com 1
Open the catalog to page 1technologyspotlight 21/2-Axis Advantages 75% cycle-time reduction* 500% increase in tool life* Decreased programming time Reduced energy consumption Significant productivity improvements, even with light and medium-duty machine tools Available for 2 ½ ,3, 4, and 5-axis roughing cycles 3-Axis ProfitMilling • • • • • • 75% C T ycle ime Reduction 4-Axis How ProfitMilling Works ProfitMilling is a high-speed roughing cycle that allows you to take a significantly deeper cut of the tool and increase the cutting feed. Rather than controlling just one parameter, ProfitMilling monitors several vital...
Open the catalog to page 2The most powerful CAM software ever. Comparing ProfitMilling to Traditional Pocketing Limiting characteristics of traditional pocketing tool path: • Sharp corners mean high cutting forces, high accelerations and "zero stops." • Full-width slotting creates undesirable cutting conditions. • Constant centerline feedrates • High engagement angles Parts must be programmed conservatively to account for these limitations. Traditional Pocketing ProfitMilling Advantages • Smooth toolpath blending & transitions • Trochoidal slotting strategy • Optimal feedrate based on toolpath • Uses corner...
Open the catalog to page 3DP Technology Corp. 1150 Avenida Acaso Camarillo, CA 93012 USA ProfitMilling • Double or triple tool-manufacture recommended feed, speed and surface speed in MMPT or IPT. Adjust to specific tool wear / performance needs. • For steel, titanium and other hard metals, use a radial engagement between 27 – 37%. For softer materials, use a radial engagement just under 90%. Most parts can be cut a depth of two times the tool diameter. • Whenever possible, use tools with a high flute count. Coolant is generally discouraged, as its use can increase thermal shock on the cutting edge. The...
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