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esde Twin Screw Extruders

esde Twin Screw Extruders

esde Twin Screw Extruders

Product catalog summary
Overview of Twin Screw Extruders
esde's twin screw extruders feature a cascade design, dividing the necessary screw length into two independent processing units. This design enhances the longevity of screws and cylinders by separating the processing of powder into a pre-plasticated agglomerate before plastication.
High Quality for PVC Extrudates
A large L/D-ratio is crucial for optimal melt quality at high output rates. esde achieves this by dividing the process into two steps:
  • 1st Processing Unit (Agglomerator for Pre-Plastification): Utilizes co-rotating screws for powerful mixing, high heat input, and low pressure.
  • 2nd Processing Unit (Successive Extruder): Features contra-rotating screws for gentle plastication and pressure build-up in front of the tool.
Degassing System
Efficient degassing is crucial for many plastic melts. esde extruders provide degassing in the transition area between the first and second processing units, achieving effective venting due to the agglomerate's large surface area and long residence time under vacuum. The esde vacuum lock offers an energy-saving alternative for raw materials requiring pre-drying.
Constant Product Quality
esde twin screw extruders ensure excellent conveying characteristics and stable melt pressure. The metering zone can be tempered with oil, guaranteeing a mass temperature distribution of ± 1°C in the inlet cross-section.
Versatility for Thermoplastics
The esde processing technique allows for high flexibility in twin screw extrusion, enabling the processing of a wide range of raw materials without changing machinery configuration.
Sizes and Output Rates
esde offers various sizes of twin screw extruders with different output rates for PVC:
  • Type 55: 10-120 kg/h
  • Type 72: 25-200 kg/h
  • Type 85: 50-300 kg/h
  • Type 95: 100-400 kg/h
  • Type 110: 100-600 kg/h
Control System
esde extruders and complete extrusion lines are controlled via an intuitive Touch Screen-PC, allowing easy visualization and control of all parameters. The system can manage not only individual extruders but also complete extrusion lines.
Contact Information
For trials and further inquiries, contact esde at +49 (0)5731 9014 or [email protected].
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Catalog excerpts

esde Twin Screw Extruders-1

esde Twin Screw Extruders In our twin screw extruders in cascade design the necessary screw length is separated into two independent processing units. The first stage processes powder into a pre-plasticated agglomerate feeding the second processing stage for plastication. This configuration essentially extends the life time of the screws and cylinders. High Quality for PVC Extrudates A sufficiently large L/D-ratio is the pre-condition for best melt quality at high output rates. We at esde separate the process from powder to extrudate into two processing steps. 1st processing unit (agglomerator for pre-plastification) • Two screws co-rotate in the agglomerator for a powerful mixing • High heat input • Low pressure 2nd processing unit (successive extruder) • Contra-rotating screws gently plasticize the material • Pressure build-up in front of the tool Degassing An efficient degassing system is very important for many plastic melts. In esde twin screw extruders the degassing is provided in the transition area from the first to the second processing unit. This way a highly effective venting is achieved as the agglomerate has a large surface area and a long residence time under vaccum. For the extrusion of raw materials which require pre-drying, the esde vacuum lock is an energy-saving alternative. The entire extrusion process – from the hopper to the melting point in the extruder – is under vacuum. This system essentially shortens the pre-drying time or even makes it superfluous. Constant Product Quality

 Open the catalog to page 1
esde Twin Screw Extruders-2

Sizes of esde Twin Screw Extruders Type* Denom ination with Degassing *screw diameter in mm Output rates of decent thermoplastic materials on request. Control of the twin screw extruders esde extruders and also complete extrusion lines are entirely intuitively controllable via Touch Screen-PC. Simple Visualization – Easy Control Touch Screen eases the control of the extruder or even the complete extrusion line. Its clear representation allows the control of all parameters, if required not only one extruder but the complete extrusion line can be operated this way. Click on the menue bar of the...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.