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General Catalogue 2014
General Catalogue 2014
- Base Line: Offers standard connectors with high quality at reasonable prices, available in PVC and PUR cable qualities.
- Automation Line: Features materials free from halogen, PVC, and silicone, with resistance to chemicals, oil, and microbes. Includes LED versions and a patented shielding concept.
- Food & Beverage Hygienic Line: Compliant with EHEDG and FDA standards, resistant to cleaning agents, and protected against high-pressure cleaning.
- High Temperature-Proof Line: Suitable for temperatures from -20°C to +150°C, with short-term resistance up to +200°C.
- Connectors available in configurations like M12x1, M8x1, and RJ45, with options for shielding and LED indicators.
- Designed to meet protection classes IP67, IP68, IP69K for harsh environments.
- Materials include TPU, FPM/FKM, and gold or nickel-plated contacts.
- Operating Temperature: -30°C to +90°C
- Degree of Pollution: 3
- Protection Class: IP67, IP69K
- Mechanical Life Cycle: >100 mating cycles
- Rated Voltage: 250V for 3, 4 poles; 60V for 5 poles; 30V for 8, 12 poles
- Current Load: 4A for 3, 4, 5 poles; 2A for 8 poles; 1.5A for 12 poles
- Insulation Resistance: ≥108 Ω
- Standards: IEC61076-2-101
Materials:
- Grip and Contact Carrier: TPU, BK
- Sealing: FPM/FKM
- Contacts: CuZn, gold-plated or nickel-plated
- Locking Mechanism: Optional V4A
Product Variants:
- Cable Quality: PUR, PVC
- Connector Types: M12x1, female (WAK), male (WAS)
- Cable Lengths: Available in 1m, 2m, 5m, 10m
- Poles: 3, 4, 4+PE, 5, 8, 12
- Coding: A
Additional Features:
- LED Versions: Available with optional 1 or 2 LEDs
- Custom Versions: Other cable lengths and terminals available upon request
Product Line Examples:
- BL_M12x1: Various configurations with PUR cable quality
- AL_M12x1: Options with PVC cable quality, including LED variants
Notes:
- Not suitable for P00 and 12-pole configurations
- Junction cables and automation line options available
1. Rated Voltage: 3, 4, 4+PE at 24VDC.
2. Current Load: 3, 4, 4+PE at 4A.
3. Insulation Resistance: ≥108 Ω.
4. Standards: IEC61076-2-101.
5. Materials: Grip and contact carrier made of TPU, BK; sealing (female) made of FPM/FKM; contacts are CuZn, gold-plated; locking mechanism is CuZn, nickel-plated.
6. Ambient Temperature: -30°C to +90°C.
7. Degree of Pollution: 3.
8. Protection Class: IP67, IP69K when installed.
9. Mechanical Life Cycle: >100 mating cycles.
Product Variants:
1. Junction Cables: Available in PVC and PUR with various lengths (1m, 2m, 5m, 10m).
2. LED Versions: Multiple LED configurations available (e.g., LED2, LED3, LED3.1, LED3.2).
3. Coding: A coding for both male and female connectors with different pole configurations (3 poles, 4 poles, 4+PE, etc.).
Additional Information:
1. Other versions and cable lengths are available upon request.
2. Optional V4A locking mechanism available.
3. Not suitable for P00 and 12-pole configurations.
- Rated Voltage: Varies by poles, with values such as 24VDC for 3, 4, 4+PE poles, and up to 250V for 3, 4 poles.
- Current Load: Maximum current load ranges from 1.5A to 4A depending on the number of poles.
- Insulation Resistance: ≥108 Ω.
- Standards: Complies with IEC61076-2-101.
- Materials: Various materials are used, including TPU for grips and contact carriers, FPM/FKM for sealing, and CuZn for contacts.
- Ambient Temperature: Operates between -30°C and +90°C.
- Protection Class: IP67, IP69K when installed.
- Mechanical Life Cycle: Over 100 mating cycles.
- Includes various product lines such as AL-WWAK, AL-WAS, and AL-WWAS with different cable qualities like PUR, PVC, and robotic versions.
- Available in multiple lengths (e.g., 2m, 5m, 10m) and configurations (e.g., angled or straight connectors).
- Detailed technical data for different connector types, including screw-clamp, insulation displacement connector (IDC), and soldering options.
- Each type has specific rated voltage and current load capacities.
- Other versions and cable lengths are available upon request.
- Protective tubings and field-wireable options are also discussed.
1. Materials: Various materials are used including CuZn (nickel-plated and gold-plated), PBT GF, FPM/FKM, NBR, and TPU.
2. Ambient Temperature: Ranges from -40°C to +150°C depending on the component.
3. Protection Class: IP65, IP67, IP69K depending on installation and component.
4. Mechanical Life Cycle: Over 100 mating cycles for most components, with some up to 750 cycles.
5. Standards: Compliance with IEC61076-2-101, IEC60603-7-51, and others.
Electrical Specifications:
1. Rated Voltage: Up to 250V for certain connectors.
2. Current Load: Varies from 0.2A to 4A depending on the connector type.
3. Insulation Resistance: ≥108 Ω.
Connection and Wiring:
1. Connection Types: IDC connections are common, with field-wireable options available.
2. Wire Structure: Includes configurations like 4xAWG22/7 and 4x2xAWG26/7.
3. Cable Quality: Options include flexible, PVC-, silicone-, and halogen-free cables with oil resistance and flame immunity.
Product Variants:
1. Round Connectors: Available in M12x1 and RJ45 configurations with various coding options (D-coded, X-coded).
2. Cable Lengths: Standard lengths include 2m, 5m, and 10m, with custom lengths available upon request.
3. Transmission Categories: Cat5e, Cat6A, and Cat7 options are available.
Applications:
1. Industrial Ethernet: Suitable for automation and fieldbus technology with drag-chain applications possible.
2. Environmental Suitability: Designed for use in environments with varying degrees of pollution and temperature ranges.
Additional Information:
1. Customization: Other versions and cable lengths are available upon request.
2. Dimensional Drawings: Available for reference on specified pages.
- M12x1 Connectors: Rated voltage of 250V, current load of 4A, insulation resistance ≥108 Ω, and protection class IP67/IP69K. Materials include TPU, CuZn, and FPM/FKM. Suitable for temperatures from -30°C to +90°C.
- RJ45 Connectors: Rated voltage of 50V, current load of 1A, insulation resistance ≥58 Ω, and protection class IP20. Materials include zinc diecasting and phosphor bronze. Suitable for temperatures from -40°C to +70°C.
- PROFIBUS Connectors: Rated voltage of 60V/125V, current load of 4A, insulation resistance ≥108 Ω, and protection class IP67/IP69K. Materials include TPU and CuZn. Suitable for temperatures from -30°C to +90°C.
- Connectors comply with IEC61076-2-101 and IEC60603-7-5 standards.
- Cables are oil-resistant, flame-retardant, and suitable for drag-chain applications.
- Use flexible, PVC-, silicone-, and halogen-free cables with PUR outer jackets for industrial applications.
- Ensure proper installation to maintain protection class ratings.
- Various cable lengths and configurations are available upon request.
- Dimensional drawings and additional versions are referenced for further details.
- Voltage and Current: Rated voltage ranges from 24VDC to 250V, with current load capacities up to 4A.
- Insulation Resistance: All components have an insulation resistance of ≥108 Ω.
- Standards: Compliance with standards such as DIN EN175301-803 and IEC61076-2-101/-104.
- Materials: Components are made from materials like TPU, PA, FPM/FKM, CuZn, and CuSn, with various coatings for durability.
- Temperature and Protection: Operating temperature ranges from -30°C to +90°C, with protection classes IP67 and IP69K.
- Valve Connectors: Available in types A, B, BI, C, and CI, with configurations for different contact and protective circuit setups.
- 2-Way Junctions: Types MB_M8x1, S55, and S89, with options for LED versions and different pole configurations.
- T-Junctions and Y-Splitters: Various configurations for M12x1 and M8x1 connectors, including shielded and unshielded options.
- Adapters: M12x1 and M8x1 adapters with different pinning and wiring configurations.
- Mechanical Life Cycle: All components are rated for over 100 mating cycles.
- Protection Class: Installed components meet IP67 standards, ensuring resistance to dust and water.
- Ambient Conditions: Suitable for environments with a degree of pollution level 3.
The document provides detailed specifications for various connectors and cables, including M8x1, M12x1, and M16x0.75 types. Key specifications include rated voltage (10-30V), current load (2A per signal contact, 6A total), switching function (PNP), insulation resistance (≥108 Ω), and protection class (IP67). The materials used include PA, TPU, GD-Zn, and CuZn with gold plating.
Procedures and Standards:
The document references several standards such as IEC61076-2-104 for connectors, IEC 60664-1 for isolation coordination, IEC 60512 for measuring and testing processes, and IEC 60529 for protection degrees. It also mentions environmental tests according to IEC 60068-1.
Recommendations and Best Practices:
The document emphasizes the importance of adhering to machinery specifications and standards for connector applications. It advises on ensuring proper insulation and protection against environmental influences like dust and water, as indicated by the IP code.
Accessories and Additional Information:
Various accessories are listed, including safety stoppers, caps, mounting clips, and torque-wrench sets. The document also provides information on labeling, flange materials, and solder tags.
Certifications:
The document mentions certifications such as UL for safety compliance in the US and Canada, GOST-R for Russian standards, and RoHS for restricting hazardous substances in the EU.
Technical Data and Drawings:
Technical data includes mechanical life cycle (>100 mating cycles) and ambient temperature range (-30°C to +90°C). Dimensional drawings and additional versions of connectors are available upon request.
1. Rated Voltage: Defines the maximum electrical voltage during standard operation for round connectors.
2. Insulation Resistance: Measures the insulating capacity of a material to separate adjacent contacts or a contact against ground, as per IEC 60512-2 and DIN EN 60512-2.
3. Current Load: According to DIN ISO 60512-3, it defines the maximum permissible current through all contacts at -40°C ambient temperature. The Derating-curve illustrates the relation between current load and ambient temperature.
4. Isolation Coordination: Describes measuring air- and creepage distances to avoid electrical flashover, as per DINEN60664.
5. Degree of Pollution: Defines pollution levels affecting dielectric strength, with industrial applications typically at degree 3.
6. Mechanical Life Cycle: Number of mating cycles without abrasion of contact surfaces.
Wire and Cable Specifications
1. AWG Conversion: Provides conversion from American Wire Gauge to mm², noting slight variations in cross-sections.
2. Color Guide: Lists color codes for wires.
3. Thread Comparison: Compares Pg-thread and metric thread standards for cable screwing.
Wiring Instructions
1. Installation: Proper installation and wiring are crucial for reliable electrical connections. Recommended torque values are provided for M8x1 and M12x1 connectors.
2. Bending Radius: Minimum bending radius must be observed to avoid damage.
3. Cable Management: Use cable ties carefully to prevent damage and ensure sufficient cable length for movement.
Cable Qualities
1. PUR Cables: Flexible, silicone- and halogen-free, suitable for robotics and machine tools. Features include flame-retardancy, seawater resistance, and good weld-field immunity.
2. PVC Cables: Suitable for dry areas and food industry applications, offering high flexibility and meeting UL and CSA requirements.
3. PTFE Cables: High temperature-proof cables with specific wire structures and color codes.
Key Features
- Flame-retardant, seawater-resistant, recyclable, LABS-free, RoHs-conform, and resistant to acids, alkalis, ozone, and UV.
- Temperature ranges for operation, installation, and drag-chain applications are specified.
- Rated voltage for cables is ≤300V, with specific color codes for outer jackets.
- Temperature Range: Varies by cable type, from -190°C to +260°C for high-temperature cables, and -40°C to +80°C for Ethernet cables.
- Bending Radius: Typically 10x the cable diameter for repeated bending and 5x for single bends.
- Rated Voltage: Ranges from 30V to 600V depending on the cable type.
- Outer Jacket Colors: Signal white, light grey, green, red, and black, corresponding to specific RAL codes.
- Flame-retardant, halogen-free, and RoHS-compliant.
- Seawater-resistant, recyclable, and LABS-free.
- Excellent resistance to acids, alkalis, ozone, UV, and microbes.
- High flexibility and drag-chain capability, with some cables supporting over 3 million cycles.
- Oil resistance and enhanced thermal stability for specific cables.
- Suitable for machinery and equipment manufacturing, automotive industry, robotics, food and beverage industry, packaging systems, building installations, and wind power plants.
- Specific cables are designed for use in high-frequency applications, control in critical temperature areas, and industrial Ethernet data transmission.
- Complies with various standards such as DIN EN/IEC, UL, CSA, and GOST.
- Some cables are ECOLAB approved for use with cleaning and disinfection agents.
Catalog excerpts
Food & Beverage h ygienic: M12x1, M8x1: hyg ienic design referring to EHED G, FDA-compliant mat erials page 74-75 and 14 2-143 ic: Line robot , Automation lity, PUR qua new cable apted, torsionad drag-chain ld-field immune we resistant, E page 28 G and ORAN Shielded flanges with overmoulded grip + colored contact-carriers itters ew: shielded T-/ Y-spl N page 174 /180 ESCHA Bauelemente GmbH Elberfelder Str. 32 | 58553 Halver Phone
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ESCHA: Connector- and Housing technology .. . . as an entire standard-programme robust, with highest protection classes (IP67 | IP68 | IP69K), 360° shielded, bus capable, drag chain- and robot suitable, oil-, chemicals resistant ... for special requirements resistant to detergents, high-pressure- and steam-jet cleaning, and high tem-peratures, special data transmission features, quick connectivity ... custom-made solutions modified standard products for your application – quick, flexible and professional – individual ESCHA: the company product development beginning with the idea through de- sign,...
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Product line Product line base line Our standard connector line: high quality, reasonable prices. base line Available with two cable qualities PVC and PUR. Automation Line Automation Line combines all specific requirements of automa- tion industry: halogen-, PVC-, and silicone-free; drag-chain- Visit our online catalogue at www.escha.net Sensor / Actor adapted; weld-field immune; chemicals-, oil-, microbes-, and hydrolysis resistant; tight according to IP67, IP69K and UL ap- proved. A comprehensive portfolio with: LED-versions; threaded grip for protective tubing; 360° shielding through reliable...
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Product line Product line Industrial Ethernet | Profinet Connector line adapted for PROFIBUS/PROFINET user organization Industrial Ethernet | Profinet Visit our online catalogue at www.escha.net IE: Feed-through connection 4 /D | 8 /X, Cable-connection 8/ X setup of an industrial Ethernet infrastructure. A 360° shielding tivity solutions, flanges, interface- and RJ45 products enable the specifications: 4-pole/D-coded as well as 8-pole/X-coded connec- Molded connectors through the reliable and patented two-shell shielding-concept Industrial Ethernet (ESCHA 2SSK-technology) ensures a safe and dependable...
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Cable quality Cable length [m] Poles Round connector M12x1 | WAK: female WAS: male W: angled ; | without: straight # base line Product line Cable quality Type - designation Technical data Rated voltage [Umax ] Current load [Imax ] Insulation resistance Contact carriers Sealing (female) Contacts (female) CuSn, gold-plated Contacts (male) CuZn, gold-plated Locking mechanism CuZn, nickel-plated Ambient temperature Protection class (installed) Mechanical life cycle Other versions, cable-lengths or cable terminals converted with wire-end sleeves are available upon request
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Cable quality Round connector M12x1 | WAS: male W: angled r* without: straight T base line Round connector M12x1 WAK: female W: angled r* without: straight t base line Product line Version Cable quality Other versions and cable-lengths are available upon request. base Line PVC M12x1 junction cable Technical data Rated voltage [Umax] Current load [Imax] Insulation resistance Ambient temperature Protection class (installed) Mechanical life cycle Contact carrier Sealing (female) Contacts (female) Contacts (male) Locking mechanism CuSn, gold-plated CuZn, gold-plated CuZn, nickel-plated
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Cable quality Round connector M12x1 | WAK: female W: angled r* without: straight T base line Product line Version Cable quality Other versions, cable-lengths or cable terminals converted with wire-end sleeves are available upon request Technical data Rated voltage [Umax] Current load [Imax] nsulation resistance Ambient temperature Protection class (installed) Mechanical life cycle Contact carriers Sealing (female) Contacts (female) Contacts (male) Locking mechanism CuSn, gold-plated CuZn, gold-plated CuZn, nickel-plated
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Cable quality Round connector M12x1 WAS: mate W: angled r> without: straight T base line Round connector M12x1 WAK: female W: angled r> | without: straight T base line Product line Version Cable quality Other versions and cable-lengths are available upon request. base Line PUR M12x1 junction cable Technical data Rated voltage [Umax] Current load [Imax] nsulation resistance Ambient temperature Protection class (installed) Mechanical life cycle Contact carrier Sealing (female) Contacts (female) Contacts (mate) Locking mechanism CuSn, gold-plated CuZn, gold-plated CuZn, nickel-plated 3 poles female...
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Cable quality Cable length [m] Poles *optional: V4A locking mechanism Round connector M12x1 | WAK: female W: angled ; | without: straight # Automation Line Product line Cable quality Type - designation Technical data Rated voltage [Umax ] Insulation resistance Current load [Imax] Contact carrier CuZn, gold-plated Locking mechanism CuZn, nickel-plated Ambient temperature Protection class (installed) Mechanical life cycle Other versions, cable-lengths or cable terminals converted with wire-end sleeves are available upon request
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Cable quality PNP | Quantity LEDs + circuit Automation Line optional: V4A locking mechanism Round connector M12x1 | WAK: fanak Product line Cable quality Other versions, cable-lengths or cable terminals converted with wire available upon request AUTOMATION LINE® PVC M12x1 femak LED Technical data Rated voltage [Umax] Current load [Imax] hsulation resistance Ambient temperature Protection class (installed) Mechanical life cycle Contact carriers Locking mechanism CuZn, gold-plated CuZn, nickel-plated
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Cable quality Cable length [m] Poles *optional: V4A locking mechanism Round connector M12x1 | WAS: male W: angled ; | without: straight # Automation Line Product line Cable quality Type - designation Technical data Rated voltage [Umax ] Insulation resistance Current load [Imax] Contact carriers CuZn, gold-plated Locking mechanism CuZn, nickel-plated Ambient temperature Protection class (installed) Mechanical life cycle Other versions, cable-lengths or cable terminals converted with wire-end sleeves are available upon request
Open the catalog to page 11All ESCHA Bauelemente catalogs and technical brochures
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