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SATURN Brochure en

Product catalog summary

Overview: The SATURN double-wheel surface grinding machine by JUNKER is designed for high-precision grinding of workpieces using two vertical grinding wheels. It offers two main grinding processes: through-feed and plunge-cut grinding, each suited for different applications.

Grinding Processes:

Through-Feed Grinding: The grinding wheels are slightly conical, allowing the workpiece to reach its final dimension as it exits the grinding zone.
Plunge-Cut Grinding: The wheels are parallel, and the workpiece is ground to its final dimension while being continuously rotated at low speed.

Applications: The machine is suitable for grinding components such as connecting rods, rolling elements, roller bearing rings, gearwheels, and piston parts.

Highlights:

High output with automatic loading and unloading.
Automatic measurement control and long workpiece service life.
Simple grinding wheel change and machine bed made of cast mineral.

Control System: The Erwin Junker Operator Panel offers user-friendly control with simple menu guidance and visualization of workpiece geometry.

Equipment and Options:

Grinding spindle drive: 2 x 30 kW.
Peripheral speed control from 15 m/s to 80 m/s.
Coolant feed through hollow grinding spindle.
Optional extinguishers and air purification systems.

Technical Data:

Max workpiece width: 150 mm for grinding wheel height of 85 mm.
Max workpiece diameter: 320 mm.
Peripheral speed: 30 m/s.
Machine dimensions: Height 2,700 mm, Width 4,000 mm, Length 3,700 mm.

Energy Efficiency: JUNKER machines are designed to reduce energy consumption through efficient grinding processes and components.

Service and Support: JUNKER offers a global network for sales and service, ensuring customer satisfaction and planning security.

Contact Information: The document provides contact details for JUNKER offices worldwide, including Europe, Asia, and America.

Catalog excerpts

DOUBLE-WHEEL SURFACE GRINDING

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GRINDING PROCESS GRINDING PROCESS THROUGH-FEED GRINDING PROCESS PLUNGE-CUT GRINDING PROCESS APPLICATIONS • Connecting rod • Rolling elements • Roller bearing rings • Rollers • Cages • Individual cams • Gearwheels • Anchor plate • Piston parts • Valves • Journal crosses HIGHLIGHTS With SATURN double-wheel surface grinding, two vertical grinding wheels grind the workpiece simultaneously at its parallel end faces. With the through-feed grinding process, the grinding wheels are positioned slightly conically to each other so that the workpiece guided through the grinding zone has not reached its final...

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EQUIPMENT AND OPTIONS CONTROL SYSTEM WORKPIECE GUIDE PLATES The Erwin Junker Operator Panel was specifically developed to control grinding machines. All machine components are controlled via the operator panel. The identical structure, simple menu guidance and visualization of the workpiece geometry make for extreme user convenience and flexibility in operation. Programming takes place directly using the operator panel or an external programming tool. The infeed and discharge of the grinding zone on the SATURN is equipped with two opposing guide plates each. During the workpiece infeed the guide...

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TECHNICAL DATA PLATTFORM Grinding process Rotational through-feed grinding/plunge-cut grinding TECHNOLOGY CENTERS 180 mm for grinding wheel height of 75 mm 150 mm for grinding wheel height of 85 mm The JUNKER Technology Centers in Nordrach, Germany and in Holice in the Czech Republic offer a wide selection of grinding machines for demonstrations and customer-specific grinding tests. These facilities give potential buyers and customers the chance to be impressed by the technical and economic performance of JUNKER and ZEMA grinding machines and test them on their own workpieces. 5 mm (narrower...

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EUROPE Erwin Junker Maschinenfabrik GmbH JunkerstraBe 2 77787 Nordrach Germany [email protected] +49 7838 84-0 Erwin Junker Grinding Technology a.s. Plant Holice Pardubicka 332 534 01 Holice Czech Republic [email protected] +420 466 003-111 Erwin Junker Grinding Technology a.s. Russia Branch Office Prospekt Tolbukhina 17/65 150000 Yaroslavl Russian Federation [email protected] +7 4852 206121 JUNKER GROUP LTA Lufttechnik GmbH JunkerstraBe 2 77787 Nordrach Germany [email protected] +49 7838 84-245 www.lta-filtercom LTA Industrial Air Cleaning Systems s.r.o. Lidicka 66 252 68 Stredokluky Czech Republic...

Open the catalog to page 5

SATURN Brochure en

SATURN Brochure en

Catalog excerpts

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