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JUCRANK CRANKSHAFT GRINDING

JUCRANK CRANKSHAFT GRINDING

JUCRANK CRANKSHAFT GRINDING

Product catalog summary
Overview: The JUCRANK non-cylindrical grinding machine by JUNKER is engineered for precise crankshaft grinding in a single setup, offering high accuracy and quick cycle times through oscillation grinding and in-process measurements, ensuring dimensional stability and process reliability.
Grinding Process: The machine employs axially parallel formation for straight plunge grinding of bearings. The WK axis allows for flexible pendulum grinding, enabling each main and pin bearing to have its own profile shape without changing the grinding wheel.
Precision and Reliability: The JUCRANK machine ensures high process reliability and grinding quality through automatic compensation of disturbance variables and in-process measuring systems. It supports flexible use for different cylinder numbers and provides extreme smooth running due to directly driven spindles.
Workpiece Spectrum: The machine can grind crankshafts with a peripheral diameter of up to 470 mm and a clamping length of up to 4800 mm. It supports the grinding of various geometric shapes and surfaces, including cylindrical, concave, convex, and flange bearings.
Equipment and Options: The machine features an Erwin Junker Operator Panel for control, CNC-controlled axis drive and guidance, a mineral cast machine bed for stability, and a comprehensive in-process measuring system. It also includes a patented 3-point mounting interface for quick setup and various loading systems.
Energy Efficiency and Sustainability: JUNKER machines are designed to reduce energy requirements per part produced. The company emphasizes energy management and offers solutions for regrinding used crankshafts, contributing to sustainability.
Global Presence and Support: JUNKER has a global network for sales and service, ensuring customer satisfaction worldwide. The company offers technology centers for demonstrations and customer-specific grinding tests.
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Catalog excerpts

JUCRANK CRANKSHAFT GRINDING-1

CRANKSHAFT GRINDING

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GRINDING PROCESS PRECISE IN A SINGLE SET-UP PENDULUM GRINDING The JUCRANK non-cylindrical grinding machine accomplishes all grinding tasks on crankshafts. Maximum accuracy and quick cycle times are achieved through oscillation grinding in a single clamping set-up and through the productive machine concept. Ideal dimensional stability and high process The pendulum grinding method enables crankshafts to be rough and finish ground in a single clamping set-up. The crankshaft rotates around its central axis and the grinding wheel follows the circular motion of the pin bearing by interpolation of the...

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HIGHLIGHTS AND SPECIAL SOLUTIONS HIGHEST PRECISION FOR EVERY CRANKSHAFT HIGHLIGHTS • High process reliability due to complete grinding in a single set-up Optimum grinding quality due to automatic compensation of disturbance variables High dimensional stability due to in-process measuring system Flexible use for wide-ranging different cylinder numbers by CNC resetting Extreme smooth running due to directly driven grinding and work piece spindles Optimum support provided with self centering three point steady rests LARGE CRANKSHAFTS WORKPIECE SPECTRUM JUCRANK pendulum grinding machines take care...

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EQUIPMENT AND OPTIONS LEARNING FUNCTION CONTROL SYSTEM The JUCRANK's control system comes with automatic compensation of runout and disturbing variables such as temperature influences, grinding allowance fluctuations or material changes. Even minimal deviations between the target and actual position of the grinding wheel are automatically corrected. The Erwin Junker Operator Panel was specifically developed to control grinding machines. All machine components are controlled using the operator panel – irrespective of the series and the used control system. The identical structure, intuitive menu...

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LOADING SYSTEMS JUNKER offers both internal and external loading systems for all its machine series, depending on customer and workpiece requirements. The loading systems can be combined with different infeed and discharge systems such as conveyor belts or custom tailored systems. FIELDS OF COMPETENCE TECHNOLOGY CENTERS The JUNKER Technology Centers in Nordrach, Germany and in Holice, Czech Republic offer a wide selection of grinding machines for demonstrations and customer-specific grinding tests. These facilities give potential buyers and customers the chance to be impressed by the technical...

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TECHNICAL DATA PLATFORM 1S 1000 Available wheelhead versions Grinding length Clamping length Center height Workpiece weight Grinding wheel diameter (max.) Peripheral diameter JUCRANK • JUNKER

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Junkerstraße 2 77787 Nordrach Germany Erwin Junker Grinding Technology a.s. Plant Holice Pardubická 332 534 01 Holice Czech Republic Erwin Junker Grinding Technology a.s. Russia Branch Office Prospekt Tolbukhina 17/65 150000 Yaroslavl Russian Federation Erwin Junker Makina Sanayi Ticaret LTD. ŞTİ. Esentepe Mah. Milangaz Cad. No:75 Monumento Kartal/Istanbul Turkey LTA Lufttechnik GmbH Junkerstraße 2 77787 Nordrach Germany LTA Industrial Air Cleaning Systems s.r.o. Lidická 66 252 68 Středokluky Czech Republic Erwin Junker de Mexico, S. de R.L. de C.V. Blvd. Bernardo Quintana #7001 Torre 2, #1203...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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