FLUTEMAT - Highly-flexible flute grinding

Product catalog summary

Overview: The FLUTEMAT is a highly flexible grinding machine designed to enhance productivity and reduce costs by consolidating the functions of four separate machines into one. It is capable of grinding straight or spiral flutes and spiral face inclinations on cutting tools made from HSS, such as tap drills, milling cutters, and reamers.

Key Features:

Precision and Setup: Tools are machined from solid blanks and mounted using either a collet chuck and tailstock center or a spring-loaded square insert and tailstock center, ensuring consistent flute starting.
CNC Control: The machine is operated via the Erwin Junker Operator Panel EJ-OP, a high-performance controller with a color monitor and integrated PC.
Dressing System: Features a CNC-controlled dressing system with a rotating dressing diamond wheel, allowing for quick and precise profiling or dressing of the corundum grinding wheel during grinding or loading cycles.
Grinding Technology: Utilizes corundum grinding wheels, with up to two wheels mounted simultaneously. All movements and adjustments are CNC-controlled.
Software Integration: The JUWOP/W software package facilitates programming of tools and grinding wheels, defining machining processes, calculating grinding wheel profiles, and simulating in 3D.
Automation Interface: The open interface allows for the selection of various automation systems, including JUNKER and non-JUNKER options, with compatibility for internal loading systems and transport systems like pallets and cassettes.

Technical Specifications:

Dimensions: 3,460 x 2,665 x 2,050 mm
Machine Weight: Approx. 8,000 kg
Workpiece Diameter: 2 - 16 mm
Workpiece Length: 40 - 250 mm
Grinding Length: Max. 200 mm
Grinding Spindle Swivel: Programmable, 53° left / 60° right
Drive Rating: 11 kW
Abrasive: Corundum
Grinding Wheel Diameter: 120 mm / 200 mm

Contact Information: The document provides contact details for JUNKER offices across Europe, Asia, and North America, including addresses, phone numbers, and email addresses for further inquiries.

Catalog excerpts

Highly-flexible flute grinding

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Technology/application areas Extremely precise and economical 2 Productivity up, costs down Technology to rely on “4 in 1” – previously, four different The grinding is performed with corundum JUNKER machines were needed for grin- grinding wheels. Up to 2 grinding wheels ding straight or spiral flutes and spiral can be mounted on the grinding spindle face inclinations on cutting tools. Today all simultaneously. The height and horizontal this can be done with just one machine: adjustment, as well as the axial infeed of FLUTEMAT. the grinding wheels and the swivel move- For JUNKER customers that...

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FLUTEMAT - Highly-flexible flute grinding-3

Technical data Width x depth x height: 3,460 x 2,665 x 2,050 mm Machine weight: approx. 8,000 kg Workpiece data Technical data Dimensions (without accessories) 3 Workpiece diameter: 2 - 16 mm Workpiece length: 40 - 250 mm Grinding length: max. 200 mm Spiral offset right / left: programmable Grinding spindle swivel max.: 53° left / 60° right Division, conicality: programmable The CNC axes Horizontal infeed: X-axis Vertical infeed: Y-axis Axial feed: Z-axis Grinding spindle swivel: A-axis Workpiece rotary motion: C-axis Dressing device, horizontal movement: X2-axis Dressing device, vertical movement:...

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FLUTEMAT - Highly-flexible flute grinding-4

EUROPE EUROPE ASIA JUNKER Maschinen JUNKER Machines Outils JUNKER Maschinen Erwin Junker Maschinenfabrik GmbH Junkerstraße 2 77787 Nordrach Germany JUNKER France 13 rue Camille-Desmoulins 92441 Issy Les Moulineaux Cedex France Erwin Junker Maschinenfabrik GmbH Shanghai Representative Office Rm. C, 20 Floor, North Gate Plaza No.99 Tianmu Road West Shanghai 200070 P.R. China Phone: +49 (0)7838 84-0 Fax: +49 (0)7838 84-302 E-Mail: [email protected] www.junker-group.com Phone: +33 (0)1 58 04 27 81 Fax: +33 (0)1 58 04 23 00 E-Mail: [email protected] www.junker-group.com Phone: + 86 (0)21 63 80 69...

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