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REWORK- & INSPECTION SYSTEMS

REWORK- & INSPECTION SYSTEMS
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REWORK- & INSPECTION SYSTEMS

Product catalog summary
Introduction
The document provides an overview of Ersa's rework and inspection systems, emphasizing their capabilities in handling a wide range of electronic assembly rework tasks. Ersa is recognized as an industry leader with a comprehensive product range for various applications, from micro to mega-sized components.
Rework Systems
  • HR Soft and HR Soft 2: User-friendly software platforms supporting HR 600/2 and other Ersa systems, offering manual and automatic control, process recording, and integration with USB Reflow Process Cameras.
  • HR 500: A hybrid system for medium-sized SMD assemblies, featuring a powerful hybrid top heater and infrared bottom heating elements for desoldering, placing, and soldering components.
  • HR 550 and HR 550 XL: Designed for high precision and process safety, suitable for large assemblies and components up to 70 x 70 mm.
  • HR 600/2 and HR 600/3P: Automatic rework systems with high precision for large format assemblies.
Inspection Systems
  • ERSASCOPE M and M Plus: Visual inspection systems for solder joints, with the M Plus offering enhanced visibility.
  • MOBILE SCOPE: A portable inspection tool for flexible use.
  • ImageDoc Software: Supports inspection processes with high-definition imaging and documentation capabilities.
Accessories and Consumables
Includes placement nozzles, suction cups, temperature sensors, and PCB holders to complement rework and inspection systems.
Conclusion
Ersa's systems are designed to meet evolving electronic assembly rework demands, offering innovative solutions and comprehensive support. They are valued for precision, reliability, and user-friendly operation, enhancing quality assurance programs.
Specifications and Procedures
  • RPC 500 Unit: Features a 180° swivel arm, stable stand, and compatibility with various Ersa systems, offering high-quality optical magnification.
  • Dip&Print Station: Facilitates easy application of solder paste or flux, compatible with all Ersa systems.
  • Rework Process: Emphasizes temperature profiles and the use of flux and solder pastes for complex SMT components.
  • Training Programs: Certified courses for soldering technology specialists focusing on rework and process management.
Recommendations
  • Use Ersa's recommended fluxes and solder pastes for optimal performance.
  • Participate in Ersa's training programs to enhance technical knowledge and skills.
Inspection Systems Overview
Details on ERSASCOPE M and M Plus, and Ersa MOBILE SCOPE, advanced inspection video microscopes for analyzing hidden solder joints, essential for quality assurance and R&D.
Technical Highlights
ERSASCOPE systems offer flexibility and complement existing microscopes and X-ray systems, crucial for inspecting hidden solder joints and ensuring lead-free assembly quality.
Conclusion
ERSASCOPE and Ersa MOBILE SCOPE systems are vital for non-destructive inspection of concealed solder joints, offering advanced features and software for comprehensive quality assurance in electronics manufacturing.
Soldering Equipment and Materials
  • Solder Wire & Fluxes: High-quality solder wire produced with modern machinery for high-end circuit boards.
  • Solder Fume Extraction: Units designed for clean PCBs and healthy air quality during hand soldering.
Product Portfolio and Contact Information
Ersa's global presence includes production plants, subsidiaries, and local agents across various regions, with detailed contact information provided for offices in Germany, the USA, Mexico, Asia, China, Vietnam, and France.
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Catalog excerpts

REWORK- & INSPECTION SYSTEMS-1

INSPECTION SYSTEMS For all applications from micro to mega! GLOBAL. AHEAD. SUSTAINABLE.

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REWORK- & INSPECTION SYSTEMS-2

CONTENTS Ersa Rework Systems HR Soft 5 HR Soft 26 – 7 HR 500 - entry into professional rework9 HR 550 - guided semi-automatic rework10 – 11 HR 550 XL - for larger assemblies 12 HR 600/2 - automatic rework13 HR 600/3 P - high-precision & automatic rework 14 – 15 HR 600 XL - automatic rework for XL formats  16 – 17 IR 550 - defined soldering & desoldering processes18 IR Soft 19 HR 200 - user-controlled repair 20 HR 100 and IRHP 100 - hand-held repair21 RPC 500 - camera for process monitoring 22 Dip&Print Station 23 Rework overview

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REWORK- & INSPECTION SYSTEMS-3

ERSA REWORK AND INSPECTION SYSTEMS Award-winning and a class of its own! Over the past two decades, rework and repair of electronic assemblies has been one of the most exciting and challenging undertakings in the industry. The increasing complexity of the PCBs, as well as the advancements in packages has put additional demands on both rework specialists and their equipment. Applicationsoriented, innovative solutions are the key to success in this demanding field. Ersa took on the rework challenge almost twenty years ago as it introduced its first patented medium wavelength infrared rework system,...

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REWORK- & INSPECTION SYSTEMS-4

GLOBAL. AHEAD. SUSTAINABLE.

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REWORK- & INSPECTION SYSTEMS-5

ERSA HR SOFT Automated rework with proven technology and innovative image processing By continuing the development of the universal method. Heating head, vacuum pipette and control software platform of IR Soft, a new compressed air cooling can be activated by a control software has been created for the click of the mouse anytime. HR 600 called HR Soft. All of the process steps For placing the new component, the step-byof the HR 600/2 are supported by step mode or the automatic process this user-friendly software. mode are again available. At all Through HR Soft, the user can times the individual...

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REWORK- & INSPECTION SYSTEMS-6

Mark target position and place sensor Prepare component Align component Push back Vision Box HR Soft 2 – User guidance via pictograms showing component placement as example ERSA HR SOFT 2 Transparent user guidance in rework Under the motto Enhanced Visual Assistant (EVA), the HR Soft 2 user surface offers every assistance for completing rework tasks quickly and reliably. nents, the new Ersa rework software HR Soft 2 provides the user with brilliant, high-definition images of circuit boards and component leads. In this way, all SMD models can be aligned very quickly and with minimum Even the novice...

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REWORK- & INSPECTION SYSTEMS-7

The modern operating platform for Ersa rework systems Full-size heating with homogenous power in all zones. Segmented heating with homogenous power in all zones. The user interface of HR Soft 2 sets new standards in rework, both technologically and optically. Being a clearly structured software platform for current and future systems, it offers the user all functions of the respective system and guides him through the single steps of the rework process. Innovative image processing and powerful database management for profile and process parameters as well as the modern handling are just some...

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REWORK- & INSPECTION SYSTEMS-8

GLOBAL. AHEAD. SUSTAINABLE.

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REWORK- & INSPECTION SYSTEMS-9

ERSA HR 500 Rework of standard electronic assemblies Technical highlights: 9 n 00 W high-performance hybrid heating element F n ull-area 1,600 W IR bottom heater H n igh-resolution cameras for placement and process monitoring E n rgonomically optimal system operation M n odern, user-friendly operating software The Ersa HR 500 hybrid rework system is the first choice for all common rework tasks on medium-sized SMD assemblies. The system is suitable for desoldering, placing and soldering PLCC, QFP and BGA components as well as MLF components or bipolar elements up to an edge length of 1 x 1 mm....

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REWORK- & INSPECTION SYSTEMS-10

ERSA HR 550 Guided rework & touch-up at the highest level Technical highlights: H n igh-resolution camera for placement F n ull-surface 2,400 W medium wave and process monitoring C n omputer-supported component alignment, digital split optics 1 n ,800 W high-performance hybrid heating with medium wave infrared heater and additional convection heating with top heater infrared bottom heating M n otorized heating head with vacuum pipette P n CB dimensions of up to 400 x 300 (+x) mm, optional 520 x 360 (+x) mm H n andling of components sizing from 01005 up to 70 x 70 mm F n ield of view placement...

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REWORK- & INSPECTION SYSTEMS-11

Reflow Process Camera (RPC) on the HR 550 Flexible circuit board holder The Ersa HR 550 hybrid rework system addresses all users with highest requirements in terms of precision and process safety in electronic assembly rework applications. The HR 550 features a 1,800 W high-performance hybrid heating element to desolder and solder SMT assemblies up to dimensions of 70 x 70 mm. The 2,400 W infrared bottom heater with three zones guarantees homogenous heating of the complete assembly. Contact-free and direct-contact temperature sensing directly at the component and optimized process control guarantee...

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REWORK- & INSPECTION SYSTEMS-12

ERSA HR 550 XL Safe processing of large assemblies Technical highlights: 1 n ,800 W high-performance hybrid heating element F n ull area 6,400 W IR bottom heater H n igh-resolution cameras for placement and process monitoring C n omputer-supported component alignment, digital split optics E n rgonomically optimal system operation M n odern, user-friendly operating software M n otorized component rotation and x/y-adjustment T n ip operation with resolution < 20 µm The HR 550 XL hybrid rework system is for all users who place the highest demands on precision and safety when reworking large assemblies....

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REWORK- & INSPECTION SYSTEMS-13

Software HR Soft, see page 5 Flexible, efficient, automated, reliable! Technical highlights: A n utomated component placement N n on-contact temperature measurement with digital sensor A n utomated desoldering and soldering process H n ybrid heating head with two heating zones for effective heat transfer E n xtensive, powerful IR bottom side heating cassette with three zones T n wo K-type thermocouple inputs A n ccuTC Sensor E n ffective assembly cooling with With the HR 600/2 hybrid rework system now at hand, almost all high pin-out components that may be found on modern board assemblies, and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.