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Particle Foam Machines
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Catalog excerpts

Particle Foam Machines - 1

Moulding Machines A/ kurtz ersa

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Particle Foam Machines - 2

Our competitive lead in technology optimizes our customers' production process. Kurtz Ersa Corporate Vision AHEAD COMPLETE GLOBAL Future-oriented. Complete. Worldwide. Kurtz GmbH is part of the Kurtz Ersa Corporation, the international market leader in particle foam processing and innovation driver within the sector. In the captive Development and Technology Center, experienced Kurtz developers and engineers are working on innovative solutions, giving our customers a leading edge in their respec- tive markets. From project planning and commissioning up to maintenance, from stand-alone...

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Particle Foam Machines - 3

Condition Monitoring Predictive Maintenance Remote Control Online Services Smart Factory Virtual Machines Remote Maintenance Smart Machine Data Exchange Self-optimising Intelligent User Interfaces Smart Production Smart Services Kurtz Industry 4.0 Solutions Important factor: process automation. From versatile assistance systems to intelligent filling injector maintenance up to half or fully automated handling during shape moulding removal. Remote Services offer a fast and worldwide 24/7 real time support.  Kurtz Central Monitoring System 4.0  Kurtz Eject Control 4.0  Kurtz Injector...

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Particle Foam Machines - 4

AHEAD Kurtz Central Monitoring System 4.0 – independent of location Intuitive user interface for Kurtz Shape Moulding Machines AHEAD SOLUTIONS Steadiness. Saving. Increase. As innovation driver, Kurtz is continuously working on new and further developments. These result in an increase in efficiency, process stability, cycle time and energy savings, quality increase, process reproducibility and digital data collection. Examples Kurtz Central Monitoring System 4.0 Kurtz Eject Control 4.0 Kurtz Injector Maintenance 4.0 Kurtz Automation Contact us and learn more about our innovative solutions!...

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Particle Foam Machines - 5

Kurtz Eject Control 4.0 – visual demoulding control Kurtz Process Optimisation Human. Machine. Cooperation. Excellent choice for continuous productivity and quality of your production site and competitive local productions. Takeover of complete processes or individual work steps, especially at times of high staff turnover and skills shortage. Benefits Eject Control 4.0 Identification of not demoulded parts via optical testing. Prevention of mould damages Reduction of machine downtime

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Particle Foam Machines - 6

Kurtz i-CAP with NFC interface KISS STATION lite – basic tool of filling maintenance 4.0 Kurtz Filling Systems Intelligence. Maintenance. Contact. Accurate mould cavity filling. Optimum density distribution and consistent filling level decide on the moulding quality. Kurtz i-CAP Counting of maintenance intervals by embedded chip Comparison of real and nominal values of maintenance intervals and maintenance packages Warning signal of the filling injector by reaching the nominal value KISS App Kurtz Injector Service Scan App checks i-CAP’s maintenance status via smartphone. Easy contacting in...

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Particle Foam Machines - 7

Handling system for stacking and packaging of boxes Robot supported insertion of parts and demoulding Kurtz Automation & Handling Systems Processes. Costs. Optimization. Fully automated solutions in regions with high labour costs and for maintaining workplaces and production sites. Application areas Insertion of mechanical compo nents in foaming moulds Automated demoulding at moulding machines Stacking of moulding parts or insu lation panels Bundle palletisation Imprinting of insulation panels Automation Process optimization Improved product quality Digital data collection Increase in...

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Particle Foam Machines - 8

Complete plant for EPS and EPP processing High-end EPS production plant EPS production plant in China COMPLETE SOLUTIONS Information Security Knowledge. Experience. Competence. Internal Control Systems We seek the challenge! Our excellent team of engineers realises turnkey solutions for the particle foam processing at highest productivity, flexibility and profitability and at any location around the world. Tell us which product you want to produce. We will find the best solution and hang in there when tasks are getting difficult. Kurtz machines are no ordinary production tools. The...

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Particle Foam Machines - 9

Kurtz Pre-Expander Plants Profitability. Reliability. Demand Adaptation. Highly effective basis for particle foam processing. Kurtz Pre-Expanding Systems are the result of consequent implementation of physical processes in machine technology, intensive exchange with users and recommendations of raw material producers. Completion for EPS and EPP. Optional: Secondary foaming appliance. Guarantee High level of automation Reliable control and reproducibility Consistently foamed products Shortest cycle times and inter mediate storage times Outcome: recognisable economic benefits for your...

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Particle Foam Machines - 10

Kurtz Eject Control 4.0 Kurtz Injector Maintenance 4.0 Kurtz Automation PURE FOAMER POLY FOAMER Kurtz Central Monitoring System 4.0 ENERGY FOAMER ROTO FOAMER PANEL FOAMER Flexibility. Configurability. Performance. ROOF FOAMER The ultimate shape moulding production. From high-end EPS processing to EPP and EPE up to E-TPU processing. Improvement with all types of handling options. Benefits Shortest cycle times Lowest energy consumption Best accessibility High availability Applications Automobile

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Particle Foam Machines - 11

Shuttle machine for the production of EPP parts with inserts Shape moulding machine with transfer technology (3 stations) Plant for the production of ICF elements Kurtz Special Shape Moulding Machines Simply unique. Individual solutions for customer-specific requests. Many years of experience and a multitude of references. Introduce your concern to us, we find the best solution for you! Selection of executed accomplished special purpose machines with ... Kurtz vertical machine K761 V for EPS roller shutter casings Shuttle technology Lost foam treatment In-mould skinning technology ICF...

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Particle Foam Machines - 12

Horizontal block form Kurtz BLOCK FOAMER – operator interface Kurtz cutting units – every cut in the right place Kurtz BLOCK FOAMER and Cutting Plants Flexibility. Top Blocks. Cutting Optimum. Kurtz BLOCK FOAMER guarantees your competitive advantage in the market! Expert at sheet cutting with patented Kurtz Long Stroke Technology. Homogenous density distribution High cutting speeds Minimal residual moisture Highest surface quality referring Shortest cycle times Highest productivity Outcome: Outstanding product quality, economic production. “picture-frame” effect Minimization of thickness...

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