VERSASCAN & VERSAEYE Board examination systems

Why board examination systems? ■ Proof of solder joint quality ■ Traceability ■ Industry 4.0 ■ No waste of materials One major growth motor in the electronics industry are the increasing digital networks in both the industrial and private sectors, including the automotive industry and e-mobility. However, in the production of electronic assemblies, equipment manufacturers and EMS providers are faced with enormous cost pressure. "Zero-defect strategies" are a major component when it comes to taking up these challenges. In order to achieve stable quality, and meet the associated demand for zero-defects,...

VERSAFLOW 4/55 with VERSASCAN and VERSAEYE module Arising from this fact, the soldering system process inspection can only monitor some of the parameters, which contribute essentially to the quality of the electronic assembly. The aim of a “zero-defect strategy” in soldering is therefore to eliminate those soldering system factors, which can directly influence the process, from the outset. In addition, the soldering results should be inspected and documented immediately after the soldering system. For this purpose Ersa has developed the VERSASCAN and VERSAEYE modules. The VERSASCAN is used to...

Ersa VERSASCAN VERSASCAN Highlights ■ Separate module fastened to the machine frame ■ Recognition of multicodes on PCBs and work piece carriers ■ Bad board detection in PCB panels (9 multicodes) ■ PCB direction recognition ■ Detection of incompletely assembled PCBs ■ Detection of components with wrong polarization ■ Detection of misplaced components ■ Vision and reading system can be integrated above or beneath the conveyor level The VERSASCAN module consists of a solid, powder-coated welded frame, control cabinet, cover with glass door and a width-adjustable pin-and-chain conveyor. The module is...

Bad board detection is used to identify defective components and to exclude the PCB or, in case of a PCB panel, to exclude the defective single PCB of the panel from the production process. This prevents defective PCBs from being soldered and reduces waste. Furthermore, valuable production time as well as equipment and resources such as flux, solder and energy are saved while maximizing throughput. In this way, errors can be corrected before soldering whereby rework costs are eliminated. The results are logged and are then available for example as an XML file for follow-up processes. In order...

Ersa VERSAEYE Analysis, documentation and traceability for the customers of our customers VERSAEYE highlights System optimized for wave and � selective soldering systems Compatible with work piece carriers � Modular inspection possible: � bottom, top or bottom & top Available with up to 9 cameras � per module I/O � interface Classification of inspection results � at any time The VERSAEYE inspection system is available in two versions. In the first version, the VERSAEYE module is integrated in the soldering system. The second version is a stand-alone module that can be positioned anywhere in the...

Thanks to the lateral cameras a detailed error analysis is possible. As you can see in the sample image: the poor wetting is only visible from a certain angle. The software has been optimized for THT applications. Due to histogram programming, solder bridges, solder balls, poorly wetted solder joints or partially open solder joints etc. can be detected. The inspection results can be documented completely of course, and the traceability of the assembly is guaranteed. Error analyzes can also be created. The handling of the PCBs can be carried out directly or via a workpiece carrier. The PCB conveyor...

Conveyor system PCB top side clearance 120 mm 120 mm 120 mm PCB bottom side clearance 120 mm 120 mm 120 mm Inspection Field of view 50 x 40 mm 38 x 38 mm 38 x 38 mm Inspection speed 2 frames/s 2 frames/s 2 frames/s Electrical data Voltage 230 V 230 V 230 V Power tolerance range ±5 % ±5 % ±5 % America Ersa North America [email protected] Mexico Kurtz Ersa, S.A. de C.V. [email protected] Asia Kurtz Ersa Asia Ltd. [email protected] China Ersa Shanghai [email protected] France Ersa France [email protected] Ersa GmbH |...