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Ersa Rework & Inspection Systems Catalogue

Ersa Rework & Inspection Systems Catalogue
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Ersa Rework & Inspection Systems Catalogue

Product catalog summary
Overview
Ersa Rework & Inspection Systems specializes in innovative solutions for electronic assembly rework and inspection. The document details various systems and technologies developed by Ersa to address the complexity of PCBs and electronic components.
Rework Systems
  • HR 550 Hybrid Rework System: Features a 1,500 W hybrid heating element and a 2,400 W infrared bottom heater, with a high-definition camera for component alignment.
  • HR 600/2 Hybrid Rework System: Offers automated rework for high pin-out components using IR and convection heating.
Inspection Systems
  • ERSASCOPE Technology: Provides inspection capabilities for hidden solder joints, complementing X-ray inspection.
Software
  • HRSoft 2: Enhances visual assistance for rework tasks with pictograms and instructions, supporting component alignment with high-definition images.
Accessories and Additional Equipment
Includes placement nozzles, suction cups, temperature sensors, and consumables to support rework and inspection systems.
Specifications
  • HR 600/2: Features a hybrid heating head with two heating zones and supports board sizes up to 300 x 535 mm.
  • HR 600 XL: Designed for large boards with an active heating area of 625 x 625 mm.
  • IR/PL 650: Offers high heating power with multiple heating zones, supporting PCB sizes up to 460 x 560 mm.
Procedures
  • Component placement is automated with image processing software and a vacuum pipette.
  • Paste printing and fluxing are automated by the Ersa Dip&Print Station.
Features and Technology
  • Advanced image processing, adaptive LED illumination, and high-resolution cameras for process monitoring.
  • HRSoft and HRSoft 2 provide user-friendly interfaces for process control and documentation.
Recommendations and Best Practices
  • Utilize HRSoft software for efficient process management.
  • Consider the VOIDLESS module for high-reliability solder joints.
Ordering Information
Specific order numbers for various components and modules, including the HR 600/2, HR 600 XL, and IR/PL 650 systems.
IR/PL 650 XL Rework System
Includes a tiltable PCB fixing frame, integrated cooling fans, and a vacuum pipette, with a compressed air cooling system for large PCBs.
IR 550 Rework System
Features DynamicIR heating technology for precise heat delivery, with programmable heating zones and PC connectivity.
IRSoft Software
Universal control and documentation software compatible with all Ersa rework systems, offering a user-friendly interface and live process video.
HR 200 Hybrid Rework System
Features a 400 W hybrid heating element and an optional 800 W IR heating plate, with a compact design and PCB holder.
HR 100 and IRHP 100 Systems
Use Hybrid Rework Technology for safe SMD removal and replacement, with a HYBRID TOOL and integrated vacuum pump.
RPC 500 Reflow Process Camera
Offers high-quality process observation with a 70x optical MACROZOOM lens and LED spotlights.
DIP&PRINT STATION
Facilitates the application of solder paste or flux on components, compatible with all Ersa rework systems.
Applications and Accessories
Highlights the versatility of Ersa systems in handling complex rework applications, including BGA packages and aluminium composite boards.
ERSASCOPE Inspection Systems
Provides a detailed description of ERSASCOPE optical inspection systems, highlighting features, specifications, and applications.
Specifications and Features
  • ERSASCOPE Optics: Patented optical inspection system for non-destructive manual inspection of BGAs.
  • Movement and Flexibility: Offers maximum flexibility with 7 axes of movement.
ERSASCOPE 1 and MOBILE SCOPE
  • ERSASCOPE 1: Includes a high-quality BGA optical head with up to 400x magnification.
  • Ersa MOBILE SCOPE: Portable video microscope for inspecting solder joints.
Applications and Use Cases
Used for inspecting hidden solder joints, SMDs, THTs, BGAs, and Flip-Chips, suitable for quality control and R&D.
Ordering Information
Detailed ordering information for various components and accessories of the ERSASCOPE systems.
Specifications
Outlines components and specifications of the Ersa MOBILE SCOPE system, including a 60 mm focal length C-type mount and LED light source.
System Configurations and Options
Offers different configurations with components such as BGA lens and MACROZOOM lens.
Additional Products and Services
Ersa provides a wide range of soldering tools and systems, emphasizing reliability and resource efficiency.
Global Presence
Ersa GmbH has a worldwide presence with headquarters in Germany and subsidiaries in multiple countries.
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Catalog excerpts

Ersa Rework & Inspection Systems Catalogue-1

Ersa Rework & Inspection Systems We take care of excellent worldwide joints

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Ersa Rework & Inspection Systems Catalogue-2

Content Ersa Rework Systems HR 550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 HRSoft 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 HR 600/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Ersa Rework & Inspection Systems Catalogue-3

Ersa Rework and Inspection Systems Award-winning and a class of its own! Over the past two decades, rework and repair of electronic assemblies has been one of the most exciting and challenging undertakings in the industry. The increasing complexity of the PCBs, as well as the advancements in packages has put additional demands on both rework specialists and their equipment. Applications-oriented, innovative solutions are the key to success in this demanding field. Ersa took on the rework challenge almost twenty years ago as it introduced its first patented medium wavelength infrared rework system,...

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Ersa Rework & Inspection Systems Catalogue-4

Ersa HR 550 Hybrid Rework System Guided rework! Reflow process camera on the HR 550 High-performance rework for professionals! The Ersa HR 550 hybrid rework system addresses all users with highest requirements in terms of precision and process safety in electronic assembly rework applications. The HR 550 features a 1,500 W highperformance hybrid heating element to desolder and solder SMT assemblies up to dimensions of 70 x 70 mm. The 2,400 W infrared bottom heater with three zones guarantees homogenous heating of the complete assembly. Contact-free and direct-contact temperature sensing Ordering...

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Ersa Rework & Inspection Systems Catalogue-5

Reworking at the highest level grated force sensor recognises contact between component and printed circuit board. A particularly beneficial feature for the user is the practical arrangement of the control elements and the computer-controlled alignment of components based on brilliant, high-definition camera images. The HR 550 is fitted for use with the Ersa DIP&PRINT STATION. The operation of the system ensues via the newly-developed operating software and ergonomically-arranged control elements on the equipment. Features of the HR 550  High-definition camera for placement and process tracking...

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Ersa Rework & Inspection Systems Catalogue-6

Transparent user guidance in rework Mark target position and place sensor Prepare component Align component Push back Vision Box HRSoft 2 – User guidance via pictograms showing component placement as example Under the motto Enhanced Visual Assistant (EVA), the HRSoft 2 user surface offers every assistance for completing rework tasks quickly and reliably. Even the novice user quickly becomes adept thanks to the wellstructured and clearly laid out software. Predefined soldering and desoldering profiles are simple to select and the user is guided through all the rework process steps. Easy-to-understand...

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Ersa Rework & Inspection Systems Catalogue-7

Ersa HR 600/2 Hybrid Rework System Flexible, efficient, automated, reliable! IMAGESOFT Target Ersa high-end rework The task formulated for the Ersa HR 600/2 hybrid rework system was to offer professional, automated rework of sub-assemblies for the electronic industry. With the system now at hand, almost all high pin-out components that may be found on modern board assemblies, and of virtually any shape, can be reliably reworked. The core competencies of this universal rework system are the placement of components, their lifting off and their controlled setting down, as well as the soldering process....

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Ersa Rework & Inspection Systems Catalogue-8

Rework of board assemblies newly defined Features of the HR 600/2 and RPC  High-performance hybrid heating head with 2 heating zones (800 W)  Three programmable lower IR heating zones (2,400 W)  Temperature acquisition by 3 channels – 1 IRS sensor, 2 AccuTC thermocouples (K-type)  Board size up to 300 (+x) x 390 mm  Board size up to 300 x 535 mm (option)  Motorized heating head with vacuum pipette  Interchangeable adapters  Cooling with hybrid head and compressed air-knife from below RPC Reflow Process Camera  Laser pointer for component ID and board location Hybrid heating head with...

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Ersa Rework & Inspection Systems Catalogue-9

The combination of proven technology and innovative image processing sets new standards! Image of the target position By continuing the development of the universal control software platform of IRSoft, a new control software has been created for the HR 600 called HRSoft. All of the process steps of the HR 600/2 are supported by this user-friendly software. Through HRSoft, the user can manually control all functions of the system with a simple mouse click. During a rework process the user can select to operate the HR 600/2 in either a stepby-step or an automatic mode. The library feature of HRSoft...

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Ersa Rework & Inspection Systems Catalogue-10

Professional repair of big boards! Automatic processing of big assemblies The Ersa HR 600 XL was designed for the professional repair of BTC (bottomterminated components) on big boards. With an active heating area of 625 x 625 mm (24 x 24 in) and its capability to process PCBs with a thickness of up to 10 mm, the system opens up rework applications in telecommunications, network technology and IT-infrastructure. The bottom-side IR Matrix Heater™ with 15 W power consists of 25 individually controllable heating elements. In this way, the ideal heat distribution can be set for each application....

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Ersa Rework & Inspection Systems Catalogue-11

The modern operating platform for Ersa rework systems (also see page 6) Full-size heating with homogenous power in all zones. Full-size heating with enhanced edge heating. The user interface of HRSoft 2 sets new standards in rework, both technologically and optically. Being a clearly structured software platform for current and future systems, it offers the user all functions of the respective system and guides him through the single steps of the rework process. Innovative image processing and powerful database management for profile and process parameters as well as the modern handling are just...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.