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Gluing and quality control systems for the Folding Carton Industry

Gluing and quality control systems for the Folding Carton Industry
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Gluing and quality control systems for the Folding Carton Industry

Product catalog summary
Overview: The document provides detailed information about ERO's gluing and quality assurance systems designed for the folding carton industry. It covers various systems including high-pressure, low-pressure, and medium-pressure gluing systems, as well as inspection systems powered by deep learning technology.
High-Pressure Gluing System: The ERO-TE system features a double-piston glue pump designed to prevent pressure loss, making it suitable for high-speed folder-gluer machines. It includes an 8-channel control panel, digital proportional valve, and electromagnetic glue applicator. The system supports production speeds up to 600 m/min and offers low maintenance and high reliability.
Low-Pressure Gluing System: The ERO-TEBS and ERO-TEPS systems are designed for folder-gluer machines, offering high-speed production and easy handling. They include a low-pressure, double-diaphragm glue pump and a standard 8-channel control panel. The ERO-TEPS system supports speeds up to 250 m/min.
Medium-Pressure Gluing System: The ERO-S system is a cost-effective solution for moderate performance requirements, featuring a 4-channel control panel and a double-acting single-piston pump. It supports production speeds up to 350 m/min.
Glue Applicators: The GTE-13 series includes cold glue applicators with dot application for glue savings and high precision. The GTE-112H is designed for hot melt applications, offering dot distribution mode for glue savings and high-speed operation.
Inspection Systems: ERO's inspection systems, powered by deep learning technology, include the ERO-DL for glue pattern inspection, ERO-BR for braille code verification, and ERO-BC for barcode inspection. These systems offer high-speed technology, easy installation, and compatibility with various market standards.
Additional Features: The document highlights the user-friendly human-machine interface (HMI) with touchscreen options, intelligent glue inspection systems, and various accessories like markers and ejectors for faulty boxes.
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Catalog excerpts

Gluing and quality control systems for the Folding Carton Industry-1

A Valco Melton Company Gluing & Quality Assurance Systems for the Folding Carton Industry

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Gluing and quality control systems for the Folding Carton Industry-2

TE HIGH-PRESSURE GLUING SYSTEM ERO-TE high pressure gluing system has been designed for standard and high-speed folder-gluer machines. Extra high-speed production Low maintenance & easy handling Excellent reliability Dot application for glue savings Wide range of options available Leading technology at a competitive price The ERO-TE system includes the following standard features: • Control panel comes standard with 8 channels (16 or more channels available on request) and software • High-pressure double-piston ERO® glue pump • High-pressure ERO® flow regulator • Digital proportional valve and...

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Gluing and quality control systems for the Folding Carton Industry-3

SIMPLIFIED LOW-PRESSURE GLUING SYSTEM ERO-TEPS low-pressure gluing system has been developed for folder-gluer machines. High-speed production Low maintenance & easy handling Excellent reliability Dot application for glue savings Leading technology at a competitive price The ERO-TEPS system includes the following standard items: • Standard 8-channel control panel (16 or more channels available on request) and software • Low-pressure, double-diaphragm glue pump, directly installed on the glue bucket • Low-pressure flow regulator • Digital proportional valve and complete air regulator group • Encoder...

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Gluing and quality control systems for the Folding Carton Industry-4

4-CHANNEL MEDIUM-PRESSURE GLUING SYSTEM The ERO-S medium-pressure system is a streamlined, cost-effective solution that retains the core strengths of ERO technology. The ERO-S is ideal for applications with moderate performance requirements. Advanced technology at a competitive price Low maintenance & easy handling Maximum reliability Dot distribution for glue savings Non-contact application The ERO-S system includes the following standard features: • 4-channel control panel, touch display integrated, driver box and software • Double acting single-piston 3:1 ratio pump, directly installed on...

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Gluing and quality control systems for the Folding Carton Industry-5

HUMAN MACHINE INTERFACE Gluing settings & quality control from one single device Intuitive operation The standard touchscreen features an intuitive interface that simplifies programming for the operator. Two touchscreen sizes are available to suit different needs. ERO control devices feature: • Control panel with 8 channels is standard • Up to 8 glue patterns configuration for each channel/glue applicator • User-friendly operation The interface features an articulated arm that provides convenient access and supports ergonomic positioning, ensuring smooth and efficient operati

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Gluing and quality control systems for the Folding Carton Industry-6

GTE 13/S & GTE 13/M COLD GLUE APPLICATORS COLD GLUE APPLICATORS The GTE-13S and GTE-13M single and modular applicators can operate at the highest speeds. When working in dot mode these non contact electromagnetic guns can reach more than 375 m/min. Dot application for glue savings High precision and maximum cleaning Tip Sealers as optional 24 VDC and 6 VDC coil available Laser photo-eye installed on each glue applicator ERO® electromagnetic glue applicators type GTE-13 feature ceramic stem spheres and nozzles that prevent and inhibit glue blockage. Tip sealers, to ensure nozzles remain clean,...

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Gluing and quality control systems for the Folding Carton Industry-7

GTE-112H electromagnetic applicator has been designed for hot melt applications working at high speeds. Maximum speed: 300 cycles per second Highly conductive thermal material Dot application for glue savings Slides for automatic cleaning of nozzles Ceramic sphere and nozzle Made of a highly conductive thermal material and ceramic stem sphere and nozzle, the GTE-112H applicator prevents glue blockage within and outside the nozzle. GTE-112H dot distribution mode allows considerable glue savings. The dispensed glue amount can be adjusted by setting the knob on the head of the gun. The hot melt...

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Gluing and quality control systems for the Folding Carton Industry-8

The new ERO glue inspection systems, powered by deep learning technology, are trained from thousands of glue patterns. This approach avoids the need for system and parameter setups. ERO's technology for glue pattern, code, and antimix inspection guarantees flawless cartons are delivered to customers, every time. • Re-designed graphics • Ability to manage both glue and inspection system • Visualization of up to 4 different inspected areas High-speed technology Control of up to four cameras Compatible with any market standard New improved interface IMPROVED COMMUNICATION • ERO-DL shares data with...

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Gluing and quality control systems for the Folding Carton Industry-9

INTELLIGENT GLUE INSPECTION SYSTEM Equipped with artificial intelligence, the ERO-DL adhesive inspection system with deep learning technology allows automatic parameter setup for each carton. The ERO-DL's adaptability is so extensive that it enables the inspection of both hot melt and cold glue. AI applied to carton manufacturing Minimize operator programming tasks Inspects both cold gue and hot melt Reports for deep analysis Compact size No UV additives required ERO-DL is compatible with any gluing system in the market. The camera requires no mechanical tuning; it comes fully equipped with illuminator...

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Gluing and quality control systems for the Folding Carton Industry-10

BC BAR CODE INSPECTION SYSTEM The ERO-BC system inspects barcodes printed on various packaging materials, including those with a white background. It meticulously verifies the presence of the correct barcode on each individual package. ERO-BC checks both black & white and color codes. Black & white and color camera system features: Inspects black & white and color codes Minimize operator programming tasks Reports for deep analysis • 720 x 540 pixels resolution camera, over 120 frames/sec. • Maximum speed over 400 m/min Both camera and system are equipped with support, illuminator, photo-eye,...

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GLUE INSPECTION SENSOR ERO-SIT sensor verifies that a correct glue pattern has been applied to every carton and guarantees a perfectly glued box. Based on a moisture sensor concept, the system analyzes the level of humidity in the glue applied on each box and compares it to the set tolerance range to identify good and non-conforming boxes. Additionally, it can identify excess, shortage and absence of glue on the boxes. High-speed production: over 300 m/min Complete underneath installation Compact design WINDOW INSPECTION SYSTEM ERO-WSI checks that every film is correctly placed on the window...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.