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RF NEO2 - The greenest city plant

RF NEO2 - The greenest city plant
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RF NEO2 - The greenest city plant

Product catalog summary
Introduction
The document introduces the RF Neo² range of asphalt plants by Fayat Mixing Plants, highlighting their focus on innovation, client satisfaction, team spirit, environmental safety, and corporate social responsibility.
The Range
The RF Neo² range includes models RF 160, RF 200, RF 300, and RF 400, catering to various production needs from small to large urban facilities. These models feature Retroflux technology for high recycling rates and energy efficiency.
Key Features and Benefits
  • High Quality Mix: Ensures superior asphalt quality through precise metering and mixing technologies.
  • High Recycling Rate: Retroflux technology allows up to 50% RAP incorporation, promoting cost-effectiveness and environmental protection.
  • Energy Efficiency: Incorporates high-efficiency burners and insulated storage tanks to significantly reduce energy consumption.
  • Environmental Friendliness: Prioritizes low emissions, noise pollution, and greenhouse gas reduction.
  • Human Safety: Adheres to strict safety standards with features like emergency stops and safety-locking mechanisms.
  • Return on Investment: Offers cost-effective production through reduced raw material and energy usage, and minimized facility downtime.
Layouts and Options
The RF Neo² range provides customizable layouts and options to meet specific site requirements, including various storage and metering solutions.
Customer Service
Fayat Mixing Plants offers comprehensive customer service, focusing on enhancing plant features, extending service life, and supporting retrofit projects with innovative solutions.
Spare Parts and Services
ERMONT supplies spare parts to maintain the original performance of hot-mix asphalt plants, ensuring mobility, deadline adherence, and safety. They provide specialized technical and commercial assistance, a high-quality reliability/safety/price ratio, and have over 10,000 part numbers in stock.
Expertise and Manufacturer’s Guarantee
ERMONT offers tailor-made solutions focused on the life cycle of hot-mix asphalt plants, both in France and internationally, aligning with client objectives for mutual success.
Training and Skill Transfer
The ERMONT training center specializes in industrial asphalt production technology, offering innovative training that combines theory and practice. It is the first European training center dedicated to the road industry, providing 10 catalog training courses and 100% tailor-made training services.
Assistance and Support
A team of experienced engineers and technicians is available to provide advice and action. They offer a high-performance hotline for technical questions and innovative, tailor-made assistance to optimize plant performance and control budgets.
Contact Information
ERMONT, Rue Jean-Pierre Timbaud, BP 1, 42420 Lorette, France. Phone: +33 (0)4 77 73 52 65, Fax: +33 (0)4 77 73 48 85, Email: [email protected], Website: ermont.fayat.com
Note: This document is not contractual due to ERMONT's constant improvement policy (09/2022).
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Catalog excerpts

RF NEO2 - The greenest city plant-1

THE GREENEST CITY PLANT

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RF NEO2 - The greenest city plant-2

The respect of our clients is our priority. Founded almost 100 years ago, our company has always innovated in the field of hot-mix asphalt plants. Our innovation momentum enables us to rise to challenges to support our customers in their developments. Clients’ satisfaction Our priority is our clients’ satisfaction. We establish a partner relationship together and provide our customers with our expertise by offering them an appropriate tailor- made solution throughout the life cycle of their asphalt plants. Team spirit ERMONT is a company with a human dimension within a family-owned Group where...

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RF NEO2 - The greenest city plant-3

WARM-MIX ASPHALT RF 160 Neo2 The ideal solution for SMEs and for low to moderate annual production needs. Its versatility and low investment cost enable it to meet the needs of companies looking for a simple and high-performance tool without tradeoffs. RF 200 Neo2 This model meets larger production needs. Higher capacity peripheral equipment provides for greater operating flexibility and higher daily production. The quintessential ECO-responsible solution! The patented Retroflux technology offers unrivalled advantages from an ecological and environmental standpoint. RF 300 Neo2 The reference...

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RF NEO2 - The greenest city plant-4

The answer to all your expectations High quality mix As the leader in continuous asphalt technology, ERMONT allows you to produce asphalts of impeccable quality. High recycling rate Our Retroflux technology, the quintessential high recycling rate solution, allows you to combine quality, cost effectiveness and environmental protection. Reducing energy consumption Investing in our technologies provides you with an assurance of producing asphalts of impeccable quality at an unbeatable cost. A whole range of technologies are available to provide you with the lowest possible energy consumption. Human...

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RF NEO2 - The greenest city plant-5

High quality mix guaranted through the quality of metering operations, temperature control, mixing uniformity and anti-segregation devices. SOFT MIX Scalping screen Removes any undesirable elements from the aggregates stocks in order to protect the facility and guarantee the mix quality. Developped by ERMONT, with decades of experience, Softmix is multi-purpose and easy to use. It is the most powerful and the most appreciated automation process on the market. It assists you in your daily production for HMA of impeccable quality. RAP metering A vibrating feed grid, specific hopper slopes and a...

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High recycling rate Performance The RF Neo2 range benefits from Retroflux technology based on nearly 40 years of ERMONT’s recycling experience. The RF Neo2 range is designed to operate with up to 50% incorporation of RAP at 5% moisture. The incineration of VOCs in the burner flame ensures emissions well below the regulations in force. Reduced maintenance Recyclean technology reduces the clogging through the anticlogging power of recovered fines. Total remobilization of binder Through very long RAP pre-mixing and imported binder mixing times, the old binder is fully remobilized. Imported binder...

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RF NEO2 - The greenest city plant-7

Reducing energy consumption High-efficiency burner With its electronic control and compressed air-assisted fuel spraying, the burner provides very high efficiencies regardless of the operating speed and fuel used. Optimal performance The RF Neo2 range has very high drying efficiencies. In addition, losses are minimised thanks to a very short gas and materials circuit, fully insulated. Low-temperature asphalt Provided with a high-pressure foam kit and/or an accurate and proven additives metering device (Batidope), the facility is able to produce all types of warm asphalt. These on-demand production...

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Environmentally friendly Low visual impact The RF Neo2 range is characterised by its low height and its reduced surface area. It can be included very easily under a building. Decrease in bitumen fumes and associated smells Retroflux technology makes it possible to achieve the lowest VOC emissions on the market. There are many solutions for reducing emissions at source: n Incineration of fumes at source n Massic filling of binder n Venting of the tank without ventilation of the top of tanks n Bitumen foam n Warm asphalt additives Reduction of greenhouse gases In order to minimise its carbon footprint,...

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Human safety first and foremost A few examples: Your staff are central to the design and operation of our facilities. As a member of the European Commission for the reviewing of the safety standard for asphalt plants (EN536 - August 2015), we played a major role in this reviewing alongside French users and the French Ministry of Employment. Access to all points A comfortable and safe access to all points is provided in compliance with European standards. Our aim is to continue to strive towards better safety to avoid accidents, taking human behaviour and situations normally qualified as predictable...

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RF NEO2 - The greenest city plant-10

Return on investment Investing in ERMONT at an unbeatable cost. The cost of a tonne of asphalt is defined as the sum of all direct and indirect costs, such as raw materials, energy, labour, spare parts, facility downtime and depreciation costs. ERMONT offers solutions having an effect on each of the components of the overall cost, thereby ensuring an unrivalled production cost per tonne of asphalt. Binder The Retroflux recycling technology associated with very accurate binder metering devices, on the entire RF Neo2 range, reduces the quantities of filler binder used by up to 50%. Aggregates The...

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Fines/filler storage n Filler silo: 40, 50, 57, 70 m3 n Solid additives silo: 40 m3 n Weighing dosing screw: VP 10, 15, 18, 25 Options: n Recovered fines silo n Evacuation screw for recovered fines The RF Neo2 range can be customised to meet your current needs and is preconfigured to meet your future needs. Binder storage Whatever the number and capacity of the binder storage tanks, HEE technology ensures low energy consumption. n Single-compartment tank: 40, 60, 80, 110 m3 n Two-compartment tank: 2x40 m3 Options: n Stirrer n Top access n Self-cleaning filling filter n Collection of vents HMA...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.