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EXPLORER - No more limit for HMA production

EXPLORER - No more limit for HMA production
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EXPLORER - No more limit for HMA production

Product catalog summary
Introduction
ERMONT specializes in manufacturing asphalt plants that are supermobile, supertransferable, or stationary, catering to global businesses with innovative asphalt production solutions.
Explorer Range
The EXPLORER range includes supertransferable asphalt plants with capacities from 60 to 160 tph, featuring TSM (parallel flow) and RETROFLUX (counter-flow) technologies, available in standard and self-erecting versions.
Key Features
  • Supertransferability: Easy global transport with no need for special authorizations or concrete foundations.
  • High-Quality Mix: Advanced technologies ensure superior HMA quality with precise metering and extended mixing times.
  • Energy Savings: Optimized designs reduce thermal and electrical consumption, featuring high-efficiency burners and energy monitoring tools.
  • Recycling: TSM allows up to 35% RAP recycling, while RETROFLUX supports up to 50%, enhancing sustainability and cost-efficiency.
  • Safety: Designed with secure access, emergency stops, and safety-locking mechanisms.
  • Return on Investment: Cost-effective solutions reduce expenses on aggregates, energy, manpower, and spare parts.
Eco-Responsibility
The EXPLORER range minimizes environmental impact with low visual and noise disturbances, soil protection, and reduced olfactory pollution.
Low Emissions
Designed to achieve the lowest VOC emissions, reducing unpleasant smells from bitumen vapors, and meeting stringent emission thresholds.
Lowest CO2 Emissions
Supports high recycling rates and is often located close to jobsites to minimize transportation emissions, featuring low energy consumption and potential biofuel use.
Basic and Peripheral Equipment
Includes essential equipment like electrical heating container tanks, mobile tanks with integrated boilers, bag filters, and dryer drum mixers, along with peripheral equipment such as RAP cold feeders and foam bitumen generators.
Customer Service
ERMONT emphasizes customer satisfaction with a comprehensive service strategy covering training, retrofit services, after-sales support, and spare parts provision.
Training
The ERMONT training center offers specialized training in industrial HMA production technology with both catalog-based modules and customized solutions.
Retrofit
Experts assist in enhancing the functionality and lifespan of asphalt plants, preserving the value of initial investments.
After-Sales Service
Includes a hotline for technical questions and on-site technician visits for commissioning and troubleshooting.
Spare Parts
Provided to maintain the original performance of hot-mix asphalt plants, ensuring reliability and safety.
Contact Information
Ermont - Fayat Group, Rue Jean-Pierre Timbaud, BP 1, 42420 Lorette, France. Tel: +33 (0)4 77 73 52 65, Fax: +33 (0)4 77 73 48 85, Email: [email protected], Website: ermont.fayat.com
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Catalog excerpts

EXPLORER - No more limit for HMA production-1

NO MORE LIMIT FOR HMA PRODUCTION

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EXPLORER - No more limit for HMA production-2

INNOVATION. EVERYWHERE. WITH YOU. EXPLORER RANGE 04 THE ANSWER TO ALL YOUR EXPECTATIONS ERMONT, a company that specialises in the production plants of the continuous type, offers a wide range of products and services and can meet the requirements of both SMBs and large firms, anywhere in the world. Supertransferability 08 High-quality mix 10 Energy savings 12 Recycling 14 Safety 16 Return on investment 18 ECO-RESPONSIBILITY 20 BASIC & PERIPHERAL EQUIPMENT MAIN OPTIONS & LAYOUT

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EXPLORER - No more limit for HMA production-3

SMART CONTAINER CONCEPT ERMONT developped the EXPLORER, new patented asphalt plant based on an smart container concept with on-board mobility, CSC approved, which guarantees unbeatable transfer costs, regardless of the destination in the world. The EXPLORER is available in two technologies (TSM or RETROFLUX) and in two versions: A supertransferable version for very fast assembly/disassembly by crane without concrete foundations. A supertransferable SE (Self Erecting) version, which can be assembled/ disassembled without a crane, using self-loading trailers and hydraulic cylinders installed permanently...

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EXPLORER - No more limit for HMA production-4

SUPERTRANSFERABILITY Unmatched asphalt plants transfer costs and times. ENERGY SAVINGS High recycling rates for binder and aggregates savings. Our technologies for a low energy consumption. Our asphalt plants are designed for and with the users. Concentrate of technologies for HMA of high quality. Save up on every constituent of the global cost of one ton of HMA. THE ANSWER TO ALL YOUR EXPECTATIONS Whatever your need is, we have the solution.

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SUPERTRANSFERABILITY An exceptional smart container format. TRANSPORT HAS NEVER BEEN EASIER Thanks to its smart container format with on-board mobility, the EXPLORER concept can be transferred anywhere in the world by road, sea or rail, with record transport costs and the shortest assembly/disassembly times. This certified container format makes it easier than ever to transfer a plant from one site to another. A standard size format that needs no particular means of transport, complies with all the standards applicable to containers and allows the EXPLORER to move from one site to another on...

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HIGH-QUALITY MIX The guarantee of excellence. A CONCENTRATE OF TECHNOLOGIES FOR HMA OF HIGH QUALITY The state-of-the-art technologies implemented on the EXPLORER range ensure unmatched HMA quality. AUTOMATION: SOFTMIX As the most powerful automation process on the market, SOFTMIX allows you to produce asphalt of impeccable quality. It assists you in your daily production as well as in calibrations, product catalogues and formulas, alerts, heating schedules, and many other features. AGGREGATES COLD FEEDERS SCALPING SCREEN Ultra-precise metering of each of the granular fractions through volumetric...

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ENERGY SAVINGS Control costs by reducing consumptions. OPTIMISED CONSUMPTIONS Strengthened by many years of research and development in tight collaboration with its clients, ERMONT designs all of its asphalt plants with the purpose to better answer their needs of reduced energy consumption. The offered technical solutions allow to optimise and guarantee the lowest energy consumptions from both thermal (aggregates heating) and electrical (motors, temperature maintenance, etc.) points of view. HIGH-EFFICIENCY BURNER OPTIMAL PERFORMANCE Electronic control and compressed air-assisted spraying allow...

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Two technologies available to meet all your needs. TSM TECHNOLOGY Profit by reducing material costs RETROFLUX TECHNOLOGY The TSM ERMONT (Dryer Drum Mixer) technology is based on a parallel flow drying process (materials moving in the drum in the direction of flow of the drying gases). Invented in 1976 by ERMONT, it has constantly evolved to keep pace with the most stringent environmental regulations. With more than 40 years of experience, it remains the most advanced parallel flow technology, both technically and environmentally, thanks to its exceptional thermal performance. The RETROFLUX ERMONT...

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Human safety first and foremost. ASPHALT PLANTS DESIGNED FOR THE USERS We put the safety of your staff first in the design and operation of our facilities. Our aim is to continue to strive towards better safety to avoid accidents, by anticipating foreseeable situations in the working environment. ERMONT is a member of the European Commission for amending the safety standard for asphalt plants and played a major role in the latest amendment alongside users and the Ministry of Labour. Permanent nip points protection is provided on all our latest generation asphalt plants by local solutions of the...

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RETURN ON INVESTMENT Our solutions for an optimal ROI. WE ACT ON EVERY COMPONENT OF THE OVERALL COST OF ONE HMA TON Investing in the EXPLORER range developed by ERMONT provides you with a guarantee of producing HMA of impeccable quality at unbeatable cost. We act on all the components of the overall cost of a metric ton of HMA with the following solutions: Recycling technology allows for offered to operate our plants facilitate maintenance and access at all a decrease of imported binder Recycling technology reduces the amount of aggregates used by up points with the lowest possible manpower requirements....

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THE ENVIRONMENT AT THE HEART OF OUR PRIORITIES We design our asphalt plants with the objective of always minimising their impact on environment. We integrate all our latest innovations that enable the protection of our planet. LOW VISUAL IMPACT The EXPLORER range is characterised by a compact and small height facility that can be fitted into small spaces thereby limiting its visual impact. The EXPLORER meets the most stringent emission thresholds. The high-efficiency burner, the protection of RAP binder and imported binder as well as the high-performance bag filter ensure high-quality atmospheric...

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BASIC EQUIPMENT Dryer drum mixer 1 Aggregates cold feeders PERIPHERAL EQUIPMENT Binder storage: BASIC & PERIPHERAL EQUIPMENT Electrical heating container tank (eTank) Mobile tank with integrated boiler

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.