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PLASMA CUTTING

PLASMA CUTTING
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PLASMA CUTTING

Product catalog summary
Overview: The document provides comprehensive details on Ermaksan's plasma cutting systems, focusing on their specifications, features, and optional equipment.
Main Features:
  • 19” LCD industrial touch screen with Phoenix interface for ease of use.
  • Automatic and manual gas control via Hypertherm Core and Manual gas consoles.
  • ProNest® CAD/CAM software for efficient design and cutting.
  • ERMAK THC height control for precise cutting.
  • Pneumatic cutting table and Pilz safe PLC module for enhanced safety.
  • Plasma marking and nozzle sensor for accuracy.
Technical Specifications:
  • Standard stroke options of 220 mm and 400 mm.
  • 3-axis and 5-axis cutting capabilities.
  • True Hole™ Technology for precise hole cutting.
  • Positioning accuracy of ± 0.1 mm and repeatability of ± 0.5 mm (DIN 28206).
  • Cutting capacity from 1-80 mm, model and material dependent.
Performance and Efficiency:
  • High performance with low energy consumption.
  • Long-term savings through efficient design.
  • Optional Vented Water Injection (VWI) Consol and OptiMix™ Consol for enhanced performance.
Optional and Standard Equipment:
  • Optional equipment includes improved torch geometry and automatic gas console options.
  • Standard equipment features linear guideways, servo motor, and planet type gear box.
Applications:
  • Suitable for cutting mild steel, stainless steel, and aluminum.
  • Custom solutions available for special projects.
Technical Specifications of 2D and 3D Pipe Cutting: Specifications emphasize robustness, precision, and cost-effectiveness, designed for high productivity and low operating costs.
Smart Plasma Systems: Models like MAX PRO 200, Powermax 105, and others offer optional and standard equipment to enhance functionality.
Equipment Specifications: Details on cutting width, total width, height, weight, torch distance, cutting length, table height, speed, and machine axis positioning accuracy. Uses Hypertherm Maxpro200 with Ermak THC for torch height control. Cutting capacity from 1-50 mm, operating on 400V, 50Hz, 6 Bar Air.
Optional Equipment: Includes ProNest software for oxy-fuel process support and optional waste gas, dust, and fume filtering units.
Special Projects: Diverse production solutions tailored for special projects.
Service and Spare Parts: Emphasizes fast, accurate service with remote support and training through Ermaksan Academy. Highlights the importance of using original spare parts.
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Catalog excerpts

PLASMA CUTTING-2

PLASMA CUTTING EPL 3 AXIS XPR New Generation Plasma System... • 19” LCD industrial type touch screen • Phoenix interface • Hypertherm Core automatic gas console • Nozzle Sensor • 220 mm standard stroke • 3-axis • ProNest® CAD/CAM software • Pneumatic system cutting table • Pilz safe PLC module • 6 x mechanical stops • Plasma marking • ERMAK THC height control system High Performance Maximum Productivity • 19” LCD industrial type touch screen • Phoenix interface • Metric and inch gauges • Hypertherm Manual gas console • Plasma marking • Nozzle Sensor • 220 mm standard stroke • 3-axis • ProNest®...

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PLASMA CUTTING-3

Designed to work for many years under harsh oroduction conditions, Ermaksan olasma cutting machines are eouiooed with advanced technology and functionality. With both oxygen and olasma cutting heads, they offer their users a high oerformance and ootimum cutting capability. Offering flexible solutions in accordance with customer reoulrements, Ermaksan designs its machines for maximum efficiency with the solutions offered for custom sizes, soeclalcuts, and adaotatlon to automation based on the demands received. Eouiooed with the latest technologies, Ermaksan olasma cutting machines meets the exoectatlons...

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PLASMA CUTTING-4

XPR300™ represents the latest level In Hypertherm’s state-pf-the-art plasma cutting technplpgy and provides great savings from pperatlng cests. The XPR, the new generatlen plasma system, pffers the widest range of opportunities ever. While speed and efficiency are Increased significantly, operating costs are reduced by 50%. Designed as per the new operating characteristics, the system optimization allows for easier operation by minimizing operator Intervention besides the high performance. In this way, high quality cuts are obtained. HIGH CUTTING QUALITY By combining new technology with refined processes...

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PLASMA CUTTING-5

LONG-TERM SAVINGS System feedback is provided thanks to the advanced power supply technology. Intervention is performed automatically to prevent events that affect efficiency of the system and the life cycle of consumables adversely. LOW ENERGY CONSUMPTION Designed for energy efficiency and lesser use of sources. Thus, savings and efficiency of the end user are increased and effects on the environment are reduced.

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PLASMA CUTTING-6

• 3 AXIS XPR GAS CONTROL FUNCTIONS Engineered System Optimization And Ease Of Use • Superior results on aluminum using Vented Water InjectionTM (VWI) • Increases consumable life 3 times that of competitor’s systems by eliminating the impact of ramp down errors • Reduces the Impact of catastrophic electrode blowouts which can damage the torch at high current levels • Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts • EasyConnectTM torch lead and one hand torch-to receptacle connection for fast and easy change-outs • QuickLockTM electrode...

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PLASMA CUTTING-7

Core™ Consol Standard Unmatched mild steel cutting performance and superior angularity and edge finish on stainless steelup to 12 mm (1/2”). This is delivered through a new N2 HDiTM process that prevents the mixing of air into the plasma gas, creating an improved, brighter edge finish. Vented Water Injection (VWI) Consol Optional AllCore console capabilities plus argon marking and a more than 10% Increase in piercing thickness with argon-assist. Significantly enhanced stainless steeland aluminum capabilities are delivered with the addition of F5 HDIprocesses and patent pending Vented Water Injection...

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PLASMA CUTTING-8

epl plasma • TRUE HOLE • EDGE CONNECT True Hole™ Technology Standard True Hole Technology, which has been develooed for carbon steel, comes as standard with XPR 300 and automatic gas consolled of HPRXD® olasma system. Patented True Hole™ technology which was develooed for carbon sheet, Is a soeclflc combination of cutting oarameters which were ootlmlsed according to different hole sizes and material thicknesses. With True Hole™, you acoulre more consistent cart dimensions and hence you need fewer second ooeratlons. When this technology Is comoared with other olasma systems In the market, It orovldes...

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PLASMA CUTTING-9

New with EDGE® Connect CNC • Hypertherm’sPhoenix® versionlOCNCsoftware • MicrosoftWindowslOembeddedoperatingsystem • ProNest® CNC automatic nesting with process optimization • InternalProgram mable Logic Controller (PLC) and software based operator’s console that enable unipue cutting machine features • EtherCAT machine Interface for easy connectivity and superior motion • Integrated 495 mm projected capacitive touch screen available on some models Easy to Use Hypertherm’s proprietary Phoenix software is common across the entire family of CNCs. This software is designed specifically for the X-Y...

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PLASMA CUTTING-10

epl plasma • GENERAL FEATURES • Built-in cut charts for automatically setting orocess oarameters for mild steel, stainless, and aluminum to enable consistently ootimized cutting oerformance. Wizards and diagnostic suooort tools that enable easy setuo, use and rapid troubleshooting. As easy as 1,2, 3, cut! : CutProTM Wizard ■ In held trials, new ooerators began cutting high-ouality oarts in less than 5 minutes without training, drastically reducing the "hire to cut” time. program barf / plate Remote Help • Remote Help is an internet based tool that allows the manufacturer to be virtually in...

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PLASMA CUTTING-11

ProNest CAD/CAM Software ProNest® is an industry leading CAD/CAM nesting software designed for advanced mechanized cutting. It crovides a single solution for allot your oroflle cutting needs, Including olasma, laser, waterjet, and oxyfuel. ProNest offers allot the standard features you’llneed to comolete yourjobs, olus ootionalmodules for more advanced functionality. Users agree this oowerfulsoftware is surprisingly easy to learn and use. Your team will be uo and running faster, and completing jobs more ouickly. ProNest is notjust an item that runs your machines. It is a key cart of your entire...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.