Wet Drum Separators

Wet Drum Separators

Wet Drum Separators

Product catalog summary
Overview: The document discusses Eriez Wet Drum Magnetic Separators, which are used for the automatic, continuous recovery of magnetite or ferrosilicon in heavy media operations and the concentration of ferrous and weakly magnetic ores. These separators are known for setting industry standards with advanced magnetic circuitry design and over 25 years of experience in solid/liquid separation.
Features: Key features include the strongest magnetic elements in the industry, ceramic and rare earth magnetic elements for LIMS & MIMS applications, stainless steel encapsulated magnetic elements, abrasion-resistant materials, and easily accessible double-row, self-aligning ball bearings.
Innovations: Innovations in magnetic circuit design and materials result in maximum magnetite recovery with minimal wear and maintenance. The magnetic element is crucial for high levels of magnetite recovery, and Eriez uses finite element analysis modeling techniques to design appropriate magnetic circuits.
Construction: The separators feature all stainless steel construction for excellent wear characteristics, with optional wear-resistant materials for high-impact areas. Various drive options are available, including chain and sprocket, synchronous belt, and shaft-mounted direct drives.
Operating Features: Variables affecting ferromagnetic collection include magnetic field strength, hydraulic capacity, percent solids, and ferromagnetic content. Exceeding magnetic loading limits can result in increased magnetite losses.
Applications: Wet drum magnetic separators are used for magnetite recovery in heavy media processes and concentration from iron ore. Two tank styles are offered: concurrent and counter-rotation, with the latter preferred for heavy media applications due to high magnetite recoveries.
Self-Leveling Separator: The self-leveling wet drum magnetic separator offers ease of operation, inspection, and maintenance, with features like self-leveling, high capacity, and high magnetite recovery.
Concentration Duty: Wet drum separators are vital for upgrading magnetite concentration, typically upgrading mill feed to 65+ percent magnetic iron. The process involves multiple separation stages, including cobber/rougher and cleaner/finisher stages, to achieve high-grade magnetic concentrates.
Engineering Services: Eriez provides engineering services for design modifications, equipment layout, selection, and in-plant testing to optimize separator performance and magnetite recovery.
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Catalog excerpts

Wet Drum Separators-1

Wet Drum Separators Heavy Media and Concentration Models For automatic, continuous recovery of magnetite or ferrosilicon in heavy media operations and concentration of ferrous and weakly magnetic ores

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Wet Drum Separators-2

Heavy Media and Concentration Models Eriez’ Drum Separators are setting industry standards. The newest advances in magnetic circuitry design, plus over a quarter of a century of experience with solid/liquid separation, are combined in Eriez Wet Magnetic Drum Separators. Features • Strongest, most effective magnetic elements in the industry • Ceramic and Rare Earth magnetic elements to cover LIMS & MIMS applications • Stainless steel encapsulated magnetic element • One piece stainless steel drum shell • Abrasion–resistant aluminum or stainless steel end flanges • Double–row, self–aligning ball...

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Wet Drum Separators-3

Operating Features of Wet Drum Magnetic Separators The variables affecting the collection of ferromagnetics in a wet drum magnetic separator are: All Stainless Steel End Flange, Shell and Wear Wrap Magnetic field strength. The magnetic field strength must be sufficient to effectively collect ferromagnetic minerals. Hydraulic capacity. Ferromagnetic recovery is directly related to the flowrate through the separator. As the flowrate increases, the slurry velocity and consequently the fluid drag force increases which tends to detach more magnetite particles from the opposing magnetic field. Percent...

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Wet Drum Separators-4

Wet Drums Wet drums in heavy media applications provide continuous recovery of magnetite or ferrosilicon. Eriez has set the industry standards in the heavy media industry developing both the design criteria of the magnetic circuit and the benchmark of operation. The 950 gauss Interpole magnetic element, developed by Eriez, is the most acclaimed magnet of engineering standards in the industry. Eriez has also set the benchmark for wet drum performance. The culmination of various in–plant tests has demonstrated that the separators will achieve magnetite recoveries in the 99.9+ percent. (This is...

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Self-Leveling Separator The Eriez Self–Leveling wet drum magnetic separator represents the newest available technology. This separator combines the best engineering and operational features and provides excellent performance with ease of operation, inspection, and maintenance. Both the concurrent and the counter–rotation tank have a full width overflow that must be maintained during operation. A deviation in the overflow level may result in inefficiencies in the operation. A new Eriez development is the counter–rotation Self–Leveling tank style. This tank has several attributes that provide operational...

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Wet Drum Separators-6

Wet drum magnetic separators are the most vital part of the upgrading process in magnetite concentration. The upgrading of primary magnetite is always accomplished with wet drum separators. Mill feed is typically upgraded to 65+ percent magnetic iron using a series of wet drum magnetic separators. The number of magnetic separation stages required to upgrade the ore is dependent on the magnetite content and the liberation characteristics of the ore. Eriez Wet Drum Magnetic Separators are engineered and fabricated to provide reliable operation in demanding applications. The separator is designed...

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APPROXIMATE SHIPPING WEIGHT DRUM AND MAGNET WEIGHT TANK AND FRAME WEIGHT GEARMOTOR WEIGHT Cross-Section View - 48" Diameter Double Wet Drum Magnetic Separator with Counter - Current Tanks NOTE: These drums are available in 10ft (3.05m) and 12ft (3.66m) magnetic element widths

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Eriez Engineering Services Eriez provides Engineering Services to cover a wide range of functions, assistance and support. Specific engineering features related to the wet drum magnetic separators are as follows: • Design and equipment modifications incorporating specific features and options. The separator may incorporate various options and features applicable to the process. • Equipment layout and dimensional drawings. Modifications are common to fit an existing plant or provide specific operating characteristics. • Equipment selection, sizing, material balances, and predicted magnetite recovery....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.