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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide

TECHNICAL HANDBOOK Electric Utility Application and Reference Guide
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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide

Product catalog summary
Facility Electrical Protection
nVent offers a wide range of electrical protection products for power utility facilities worldwide, including grounding and bonding accessories, surge and lightning protection products, and Cadweld welded electrical connections.

Earthing/Grounding and Bonding
nVent provides various grounding and bonding products such as ground rods, theft deterrent conductors, mechanical clamps, and ground enhancement materials to ensure effective grounding and bonding for electrical systems.

Cadweld Welded Electrical Connections
Cadweld connections are used to connect grounding and bonding conductors to the ground electrode system, providing a permanent, low-resistance, durable, and reliable connection.

Surge Protection
Surge protection products are essential for protecting against electrical surges caused by lightning and other events, crucial for maintaining system reliability with the increasing use of electronics in power grids.

Lightning Protection Systems
nVent ERICO offers solutions to protect against direct and indirect lightning strikes, preventing damage to buildings and equipment and avoiding service disruptions and downtime.

Power Generation Facilities
nVent provides lightning protection systems for various power generation facilities, including traditional and modern alternative energy sources, with comprehensive grounding and bonding solutions.

Substation Earthing/Grounding and Lightning Protection
Substation ground grid design involves a continuous loop conductor around the perimeter, parallel grid conductors, and securely bonded connections, with copper-bonded ground rods recommended for durability and low-resistance.

Power Transmission and Distribution
Grounding connections are vital for electrical system integrity. nVent offers mechanical connections and recommends Cadweld for permanent connections, with ground enhancement materials improving effectiveness in poor conductivity areas.

Accessories for Electrical Utility Applications
nVent provides a wide range of accessories, including ground rods, couplers, clamps, and theft deterrent cables, supporting grounding, bonding, and lightning protection needs.

Design Assistance
nVent offers advanced application engineering and design assistance, utilizing modern software tools for accurate lightning protection system modeling and providing detailed construction documentation.

Earth/Ground Test Equipment
nVent offers modern ground testing equipment suitable for soil resistivity, step-and-touch voltage, ground resistance measurements, and stakeless clamp-on ground testing.

Applicable Standards for Design of Earthing/Grounding Systems
  • USA, Australia, Asia: Commonly use IEEE standards, particularly IEEE 80 for AC Substation Grounding. Cadweld connections pass IEEE 837 tests. Other relevant standards include IEEE 81 and IEEE Std 998.
  • Europe: Uses internal standards and IEEE 80. IEC 60479-1 and EN62305-3 provide guidelines for earthing and lightning protection.
  • Latin America: Mexico uses IEEE 80 and 837, with additional local standards. Other countries adopt US standards with minor modifications.
  • Brazil: Follows international standards like IEC, with voltage specifications for different transmission levels.


Warning
nVent products must be installed and used according to their instructions to avoid malfunction, damage, injury, or death, and to maintain warranty validity.
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Catalog excerpts

TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-1

TECHNICAL HANDBOOK Electric Utility Application and Reference Guide

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-2

FACILITY ELECTRICAL PROTECTION nVent offers a full range of facility electrical protection products designed to protect power utility facilities worldwide. nVent's product offerings include nVent ERICO grounding and bonding accessories, surge and lightning protection products and nVent ERICO Cadweld welded electrical connections. EARTHING/GROUNDING AND BONDING nVent offers an extensive line of grounding and bonding products, which includes ground rods, theft deterrent conductors, mechanical clamps, compression and threaded couplers, chemical ground rods, nVent ERICO Ground Enhancement Material...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-3

Power Generation POWER GENERATION FACILITIES Traditional power generation facilities have either been coal-fired, gas-fired, nuclear, diesel or hydro-powered. Modern alternative power generation facilities can include geothermal, bio-gas, wind or solar. nVent ERICO brand of lightning protection systems have been used to provide lightning protection to the whole host of facilities in a unique manner. nVent ERICO grounding and bonding solutions can provide a complete system for the grounding and bonding of any of these facilities. POWER GENERATION PLANT nVent ERICO System 3000 Lightning Protection...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-4

Substation Earthing/Grounding and Lightning Protection SUBSTATION EARTHING/GROUNDING AND LIGHTNING PROTECTION The conceptual design of a ground grid at a substation is summarized by the points below and depicted on pages 4 and 5. a) continuous loop conductor should surround the perimeter to A enclose as much area as practical. Under Standard IEEE® 80, this loop conductor is placed 3 ft (or 1 meter) outside the fence line. This measure helps to avoid high current concentration and high gradients both in the grid area and near the projecting cable ends. Enclosing more area also reduces the resistance...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-5

Substation Earthing/Grounding and Lightning Protection SURGE PROTECTION FOR SCADA-CONTROLLED EQUIPMENT Electronic equipment operating within a substation environment is particularly subject to electrical disturbances such as switching, electrical noise, ground potential rise and occasional induced or direct lightning impulse. Surge protection is an extremely costeffective investment for electronic substation equipment, because: • Each site’s operation is critical to the quality supply of electrical power • Downtime costs are significant Fence Post Clamp FC078 Connection to Ground Grid Cadweld...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-6

Power Transmission and Distribution POWER TRANSMISSION AND DISTRIBUTION THEFT DETERRENT CABLES The grounding of facilities associated with the distribution of power is sometimes not given the same level of thought and design scrutiny as is given to the substations. nVent has a complete range of products that address this need. nVent offers several solutions for areas where traditional copper cables are prone to theft. EARTHING/GROUNDING CONNECTIONS Grounding connections are vital to the proper operation and integrity of the electrical system. nVent offers a range of mechanical connections, including...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-7

Power Transmission and Distribution DISTRIBUTION POLE Transformer Tank Clamp TGC 20 TRANSMISSION TOWER Transformer Tank Clamp CC207 nVent ERICO Hammerlock Copper-bonded Ground Rods Theft Deterrent Composite Cable Ground Rod Clamp Compression Coupling Cadweld Connections Utility Pole Ground Plate Utility Pole Bottom Plate EGP100HL Cadweld Plus One Shot Ground Enhancement Material (GEM) Utility Pole Plate

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-8

Along with our main systems and components for the utility industry, nVent offers a wide range of accessories to assist in grounding, bonding and lightning protection needs. GROUND RODS AND GROUND ROD COUPLERS Complete range of earth/ground rods, and couplers, including copper bonded rods of various size and secification. For complete range and details please visit nVent.com/ERICO. CADWELD CADWELD ONE SHOT Complete range of Cadweld ONE SHOT applications for permanent connections from wire to rod, or wire to wire. For complete range and details please visit nVent.com/ERICO. GROUND ROD CLAMPS NVENT...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-9

Polymer inspection well 12” X 12” X 8.5” deep Polymer inspection well 6” X 8.5” X 8.5” deep Polymer inspection well 14" X 23” X 18" deep High density polyethylene inspection well 10" round X 10" deep High density polyethylene inspection well 14" round X 18" deep Polymer inspection well 13" X 13” X 12" deep Polymer inspection well 13" X 13” X 18" deep Polymer inspection well 13" X 13” X 26" deep GROUND PLATE ELECTRODES TRANSFORMER TANK AND VICE CLAMPS UGP719 Utility ground plate 7.5" X 19.25" UGP738 Utility ground plate 7.5" X 38.5" EGGP Galvanized steel ground plate, without connector EGGPC Galvanized...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-10

Design Assistance nVent provides a high level of application engineering and design assistance to the users of its products. This team carries out modeling of a lightning protection system using modern software tools that use complex algorithms to model lightning strikes in a more accurate way than traditional methods. nVent offers a set of drawings of details using our products that can be used in the customers’ construction documentation. Software is available for public use that will assist with the selection of Cadweld connections and the design of grounding systems using GEM. Equi-Touch...

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TECHNICAL HANDBOOK Electric Utility Application and Reference Guide-11

Applicable Standards for Design of Earthing/Grounding Systems USA, AUSTRALIA, ASIA The IEEE® earthing/grounding and lightning protection standards in the U.S. are used quite commonly around the world, especially in Asia and Australia. The IEEE 80 Standard for Safety in AC Substation Grounding is the most common document used to assist with the design of a system. Many countries have guides written either by power utilities, industry associations or standards to complement IEEE standards. The IEEE 80 Standard requires connections that are used in substations to pass all the tests stipulated in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.