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Facility Electrical Protection Catalog

Facility Electrical Protection Catalog
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Facility Electrical Protection Catalog

Product catalog summary
CADWELD Mould Numbering System
The CADWELD Mould Part Number code provides detailed information about the mould, including connection type, price key, and conductor sizes. Examples include types such as TA, GT, SS, and VS, each with specific price keys and conductor specifications.
CADWELD PLUS Overview
CADWELD PLUS is an advanced exothermic welding system that simplifies installation by integrating the welding material and ignition source into one package. It eliminates the need for separate ignition materials, reducing setup time and enhancing safety. The system is compatible with all standard CADWELD moulds and features electronic ignition with a battery-powered control unit.
Benefits of CADWELD PLUS
  • Provides permanent, corrosion-resistant connections.
  • Complies with IEEE Std 837 for substation grounding.
  • Compatible with materials such as copper, steel, and bronze.
  • Easy to handle and transport with a virtually unlimited shelf life.
  • Reduces installation time by 20%.
Installation Process
The installation involves four steps: inserting the CADWELD PLUS package into the mould, attaching the control unit, pressing the ignition switch, and removing the expended steel cup. The process is quick and requires minimal training.
CADWELD MULTI System
The CADWELD MULTI system allows for multiple welded connections without changing the mould for each type. It uses a versatile mould block and a range of gaskets to accommodate different connections, completing the process in about one minute.
Product Specifications
The document includes detailed tables listing various CADWELD and CADWELD PLUS products, their part numbers, sizes, and weight specifications. It outlines the connection capabilities for different conductor and strip sizes.
Overview
The document provides detailed specifications and part numbers for various CADWELD products, including ignitors, control units, brushes, moulds, frames, and other accessories used in welding and grounding applications. It includes tables listing product codes, descriptions, dimensions, and weights.
Specifications
  • Ignitors and Control Units: The T320 and T320A ignitors are specified with unit weights of 0.090 kg and 0.015 kg respectively. Control units such as PLUSCU and PLUSCU15L are detailed with lead lengths and weights.
  • Brushes: Various brushes like T313, T314, and T314A are listed with their respective weights.
  • Moulds: Moulds such as CHP-BAK and CGP-BAK are specified for different applications, with dimensions and weights provided.
  • Frames: Frames like L160, L159, and L161 are detailed with part numbers and weights, indicating their use in supporting welding operations.
Procedures and Recommendations
  • Usage of CADWELD Products: The document suggests specific applications for each product, such as using certain moulds for horizontal or vertical surfaces and specific frames for supporting moulds.
  • Replacement Parts: Recommendations for replacement leads and other components are provided, ensuring continuity in operations.
Tables and Data
  • Product Listings: Tables provide comprehensive listings of products with reference codes, part numbers, dimensions, and weights, facilitating easy identification and ordering.
  • Weight and Dimension Details: Detailed weight and dimension information is provided for each product, crucial for logistics and application planning.
Critical Information
  • Exigencies: The document emphasizes the importance of selecting the correct product based on application requirements, such as lead length and weight capacity.
  • Limitations: Specific products are recommended for particular applications, indicating limitations in their use outside these parameters.
  • Best Practices: Recommendations for using replacement parts and maintaining equipment are provided to ensure optimal performance.
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Catalog excerpts

Facility Electrical Protection Catalog-1

CADWELD® / CADWELD® PLUS / CADWELD® MULTI PA THE CADWELD® MOULD NUMBERING SYSTEM Mould type Mould Price Key The CADWELD Mould Part Number code gives the complete information of the mould ie: - type of connection, mould price key, and conductor size(s). • 14,2 mm Copper Clad Ground Rod • 120 mm2 Tap Type VS Price Key C Cable 35 mm2 Vertical Pipe 76 mm Diameter Pipe Code for Main or Run Conductor

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Facility Electrical Protection Catalog-2

CADWELD PLUS CADWELD® PLUS connections offer all the benefits of conventional CADWELD® connections: • Withstand repeated fault currents without failing during operation • Exceed requirements of “IEEE® Std 837- Std. for Qualifying Permanent Connections Used In Substation Grounding” • Join copper to copper, copper to galvanised or plain steel, copper to copper clad steel, copper to bronze/ brass/stainless steel, steel to steel, etc. • Current carrying capacity equal to or greater than that of the conductor • Permanent, molecular bond that will not loosen or corrode, resulting in a connection with...

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Facility Electrical Protection Catalog-3

CADWELD PLUS Installation Is Easy! 4 Simple Steps For Permanently Welded Electrical Connections Insert CADWELD® PLUS package into mould Attach control unit termination clip to ignition strip CADWELD PLUS for Grounding Applications CADWELD PLUS Reference Code Size Identification Ring Color Traditional Welding Material Part Number (Clear Cap) Black Red White Light Blue Dark Green Gray Orange Dark Blue Yellow Purple Light Green Brown Light Brown Press and hold control unit switch and wait for the ignition Open the mould and remove the expended steel cup – no special disposal required CADWELD PLUS...

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Facility Electrical Protection Catalog-4

CADWELD® AND CADWELD^ PLUS Traditional CADWELD® & CADWELD® PLUS Welding Material Traditional CADWELD CADWELD PLUS F20 Alloy ■ Clear Cap ■ Copper/Copper ■ Copper/Steel ■ Steel/Steel F33 Alloy ■ Green Cap ■ Cathodic protection ■ Steel pipe

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Facility Electrical Protection Catalog-5

CADWELD MULTI CADWELD MULTI Available Items Easy steps for multiple, permanently welded, electrical connections Step Layer batting and variable conductor sizes to be 1 welded into dry mould material Step Deposit welding of and tap bottom 3 container to release KITCDMV01 167782 CADWELD MULTI Kit 1 25.000 The CADWELD MULTI kit (KITCDMV01) contains the following list of items: FMCDMV01 120883 Handle Clamp 1 1.800 CDMV01H 240399 Mold for H welds 1 1.200 CDMV0112 240398 Mold for welds on 1/2 rods 1 1.200 CDMV0158 240397 Mold for welds on 5/8 rods 1 1.200 CDMV0134 240396 Mold for welds on 3/4 rods*...

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Facility Electrical Protection Catalog-6

CADWELD Mould Remarks Solid core cable horizontal splice Multi -strand cable to cable splice Horizontal + cable to cable connection Horizontal X cable to cable connection, one cable cut Parallel horizontal conductors cable to cable Parallel vertical conductors cable to cable Cable to cable Cable to tape Horizontal round or cable conductor to flat steel surface or top of horizontal pipe Sleeve : H105 Tape to cable Cable through connections on vertical flat steel surface Cable to vertical steel surface Tape to tape Tape to tape

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Facility Electrical Protection Catalog-8

Reference code CHP-BAK Lug or tape to horizontal surface Lug or tape to horizontal surface Lug or tape to vertical surface CFP-BAK CFP-CAJ G-CFP-DAJ BWP-BAK Lug or tape to vertical surface Lug or tape to vertical surface Single stranded cable to top of ground rod Single stranded cable to top of ground rod Horizontal stranded cable to ground or other rod splice Stranded cable to lug or tape Crowsfoot with flat tape Single stranded cable to rebar Tape to ground rod Horizontal ground round to ground rod splice Crowsfoot with edgewise tape CROWS FOOT edgewise CROWS FOOT horizontal Single stranded...

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Facility Electrical Protection Catalog-9

CADWELD Weld metal size required 90 Scraper tools Page 55 TP-5B Chain support clamp for C & R moulds

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Facility Electrical Protection Catalog-10

BATTING FOR P MOULD 185030 - 185020 - 185010 Used with CADWELD® “P” moulds Reference code Reference code CADWELD MOULD SEALER COPPER SLEEVES Reference code WRAP SLEEVE Reference code SCRAPER TOOLS BLOWLAMP SOUDO 360 AND VALVED CARTRIDGE

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.