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Technical Description Model 161

Technical Description Model 161

Technical Description Model 161

Product catalog summary
Overview
The document describes the Bulge/FLC Tester, Model 161, an electro-hydraulic testing machine designed for conducting hydraulic cupping tests on ferrous and non-ferrous metals. It supports specimen sizes up to 400 x 650 mm and includes features for both bulge and forming limit curve (FLC) tests.

Technical Specifications
  • Bulge diameter: Maximum 200 mm
  • Ball punch diameter: 100 - 199 mm
  • Maximum drawing force: 1,000 kN
  • Drawing speed: 0 - 200 mm/min
  • Blank holder force: Infinitely variable up to 1,000 kN
  • Clamping stroke: 180 mm
  • Dimensions: Width 2200 mm, Depth 1100 mm, Height 1700 mm
  • Net weight: Approx. 4000 kg
  • Mains supply: 400 V, 50 Hz
  • Connected load: 13 kW

Functional Description
The machine uses a programmable logic controller (PLC) for controlling the drawing force and speed. It features a proportional control system for blank holder force and drawing speed. The test area is secured with high-rigidity, transparent protective lids for safety.

Testing Procedures
  • Bulge Test: The test panel is clamped and deformed into a bulge using a drawing piston and special oil.
  • FLC Test: Conducted according to ISO 12004 using the Nakazima test method, which involves deforming sheet metal blanks with a hemispherical punch until fracture.

Data Acquisition and Software
The machine is equipped with analogue outputs for data acquisition, which can be processed by separate evaluation units. Optional software is available for control, adjustment, documentation, and filing of measuring data. The software also supports the creation of test sequences and parameter presetting.

Accessories and Options
  • Drawing Die for Bulge/FLC Test
  • Sheet Holder Plate for Bulge/FLC Test
  • Unit for Measurement of Bulge Pressure
  • Universal User Software SmartControl
  • Ball Punches for specific diameters
  • Oil/Water Cooling System for high ambient temperatures

Order Information
Product and accessory order numbers are provided for easy reference. Technical modifications are reserved.
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Catalog excerpts

Technical Description Model 161-1

Testing Machine with programmable logic controller (PLC) Proportional control of blank holder force and drawing speed testing equipment for quality management Technical Description

 Open the catalog to page 1
Technical Description Model 161-2

Product The Bulge/FLC Tester, Model 161, is an electrohydraulic testing machine to carry out the hydraulic cupping test on all ferrous and nonferrous metals. Specimens up to a size of 400 x 650 mm can be tested. In addition to the actual hydraulic forming process the design of the machine also allows the use of ball punches (FLC) up to a diameter of 100 to 199 mm. The Bulge Test A diagrammatic section of the bulge test device which is used in the Bulge/FLC Tester is shown in Fig. 1. The test panel (2) is clamped between the drawing die (1) and the blank holder (3). The chamber underneath the...

 Open the catalog to page 2
Technical Description Model 161-3

The hydraulic cylinder, the hydraulic aggregate as well as the control devices are housed within the body of the machine. The operation of the Bulge/FLC Tester, Model 161, is most simple. After the specimen has been placed into the test head, the hydraulic system is started with the help of a push button whereupon in the first instance the test panel is clamped tightly. Thereafter the drawing piston moves upwards and presses the quantity of oil that is located between the piston and the test panel, into the direction of the test panel so that the specimen is formed into a spherical bulge. The...

 Open the catalog to page 3
Technical Description Model 161-4

Technical Data Equipment to enable further Tests Bulge dia.: Drawing speed: Blank holder force (infinitely variable up to): Clamping stroke: Dimensions: Width Depth Height Mains supply: Connected load: Facility for Measurement of Bulge Oil Pressure with analogue data acquisition, digital display as well as analogue output. for control, adjustment, documentation and filing of measuring data of the Sheet Metal Testing Machine. Software for recording of force/time-dependency diagrams like drawing force and blank holder force. Creation of test sequences; presetting of freely selectable parameters...

 Open the catalog to page 4

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