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Vacurema inline

Vacurema inline

Vacurema inline

Product catalog summary
Introduction to VACUREMA® Technology
VACUREMA® is a modular recycling technology designed for processing post-consumer PET bottle flakes, in-house PET waste, and PE-HD bottle flakes. It is globally recognized for its operational reliability, flexibility, and low energy and production costs, with over 150 systems in use worldwide.
Key Benefits
  • Food Contact Approval: Ensures decontamination and ultrafine filtration, meeting FDA and EFSA criteria for food contact.
  • Flexibility: Capable of processing a wide variety of input materials, including PET bottle flakes and virgin materials, due to Counter Current technology.
  • IV Stability: Vacuum treatment maintains stable IV values, allowing recycling of materials with higher moisture levels.
Application Fields
  • Bottle-to-Bottle: Recycling PET bottles into new bottles with food contact approval.
  • Pelletising: Producing high-quality pellets for various applications.
  • Inline Applications: Direct production of end products like sheets, strapping, and fibers from PET waste.
Technical Features
  • Decontamination: Pre-treatment at high temperature and vacuum effectively removes contaminants.
  • Compact Design: Requires less space and offers low production costs with ecoSAVE® technology.
  • Smart Start Principle: Easy operation with automatic start-up and continuous monitoring.
Economic and Environmental Benefits
  • Low Energy Consumption: Specific energy consumption is between 0.25 to 0.28 kWh/kg.
  • Space-Saving: Compact design reduces the system's footprint.
  • Turnkey Solutions: Complete systems covering sorting, washing, decontamination, extrusion, and quality control.
Conclusion
VACUREMA® technology provides a comprehensive and efficient solution for recycling PET materials, ensuring high-quality output with minimal environmental impact and operational costs.
Direct Production of PET Fibres: VACUREMA® technology is used for producing PET fibres directly from 100% bottle flakes or mixtures with virgin materials, featuring ultrafine filtration and stable molecular weight distribution for high-strength fibre production.
MPR® - Multi Purpose Reactor: Allows for decontamination, drying, dedusting, and crystallization of PET in one step, producing food contact compliant, dust-free flakes. It is approved for direct food contact by international standards, including the US FDA and EFSA.
Technical Specifications: Detailed technical data for MPR® and VACUREMA® systems, including output capacities and IV values. VACUREMA® systems offer models with output capacities ranging from 200 kg/h to 4000 kg/h.
Quality Control: Features continuous online IV measurement and automatic plant control to maintain processing parameters. The Food Contact Control (FCC) system monitors and archives compliance parameters for traceability and safety in food contact applications.
Contact Information: EREMA provides contact details for their headquarters in Austria and subsidiaries in North America and China, offering support and demonstrations for interested clients.
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Catalog excerpts

Vacurema inline-1

INLINE APPLICATIONS Food Contact Approved Recycling. With highly efficient decontamination BEFORE the extrusion process. CHOOSE THE NUMBER ONE. PLASTIC RECYCLING SYSTEMS

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Vacurema inline-2

VACUREMA® The modular technology. For your application. Different requirements call for different solutions. Modular solutions which are configured exactly for your particular application. VACUREMA® gives you this flexibility in impressive style. With this patented process you can count on the best established and most used technology for the recycling of post consumer PET bottle flakes, PET in-house waste and also PE-HD bottle flakes. There are currently more than 150 VACUREMA® systems in use around the world, producing high-quality pellets and end products with an overall capacity of over 1...

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Vacurema inline-3

VACUREMA® – the Number One technology VACUREMA® basic principles Extremely flexible with input material Depending on the end application the system processes PET bottle flakes, ground amorphous skeleton waste/edge trim and virgin material (also in mixtures), i.e. bulk densities of 250 to 850 kg/m³. Highly efficient food contact compliant decontamination Thanks to the patented pre-treatment of PET flakes, IV increase and decontamination are fast, reliable and energy-saving. This means that FDA quality (among other things) can be ensured for the end products produced. IV stability through vacuum...

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Vacurema inline-4

VACUREMA® Inline Applications PET flakes (feeding system not shown) Vacuum lock Vacuum pump From PET waste to the finished end product. With minimum energy requirements. Patented combination of vacuum reactor and single-screw extruder 32 μm high-performance filter with large active filter area Inline Fibre Inline Sheet Inline Strapping VACUREMA® Basic VACUREMA® Basic technology has become firmly established worldwide in the field of inline production systems. And there is good reason why: with VACUREMA ® Basic, PET secondary raw materials such as bottle flakes, ground amorphous skeleton waste,...

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Vacurema inline-5

VACUREMA® Inline Sheet Direct production of PET flat film The production of rPET film, besides bottle-to-bottle recycling, is a very inexpensive and profitable way of recycling the valuable secondary raw material PET bottle flakes – which requires professional technology. EREMA offers a complete inline production line for film which consists of a VACUREMA® Basic extrusion system plus a downstream processing step for thermoforming film production. The flexibility of the VACUREMA® system is unrivalled in terms of the bulk density, shape and mixture of the input materials: you can process 100  bottle...

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Vacurema inline-6

VACUREMA® Inline Strapping Direct production of PET strapping The overall energy consumption of the compact VACUREMA® strapping technology is unrivalled at 0.65 kWh/kg. Thanks to the stable and high IV values, consistently high operational reliability is also ensured. Plus, last but not least, the stable and very tight molecular weight distribution makes sure that the strapping has the required mechanical strength. Comparison of molecular mass distribution Compared to steel strapping, PET strapping offers benefits in terms of safety, quality and handling. They are also very inexpensive to produce...

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Vacurema inline-7

VACUREMA® Inline Fibre Input material Direct production of PET fibres Flexible VACUREMA® technology is also used with success as an inline application in the direct production of PET fibres from 100 % bottle flakes and mixtures with virgin material. The large area ultrafine filtration minimises the impact on the recycling process thanks to low pressure fluctuations when backflushing or changing screens The very tight and stable molecular weight distribution which is ensured with the VACUREMA® system is particularly important for the production of high-strength fibres. Vacuum pump Vacuum lock...

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Vacurema inline-8

IV values attainable in repellets – variable according to chosen throughput Approvals for the food trade IV increase according to plant type and set throughput; example based on VACUREMA 2018 T: VACUREMA® Basic Approved for direct food contact by/in: * US FDA (category A-H & J), Austria, Switzerland, Canada, Brazil, Argentina, Uruguay, Paraguay, etc.* EFSA approval requested via customers and obtained Fulfils the following decontamination requirements/migration threshold specifications German BGBI guidelines *Other countries to follow further to applications by the respective VACUREMA® users....

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Vacurema inline-9

Headquarters & Production Facilities EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H. Unterfeldstraße 3 / A-4052 Ansfelden / Austria Phone: +43 (0)732/31 90-0 / Fax: -23 [email protected] / www.erema.at Subsidiaries 3S SCHNECKEN + SPINDELN + SPIRALEN Bearbeitungsges.m.b.H Pühretstraße 3 / A-4661 Roitham / Austria Phone: +43 (0)7613/5004 / Fax: -5005 [email protected] / www.3s-gmbh.at EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USA Phone: +1 978 356-3771 / Fax: -9003 [email protected] / www.erema.net EREMA Shanghai Office Room 1009 / Tomson Financial Building...

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All EREMA Engineering Recycling Maschinen und Anlagen catalogs and technical brochures

  1. SW RTF

    6  Pages

  2. ReFresher

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  3. re360

    7  Pages

  4. QualityOn

    6  Pages

  5. LASERFILTER

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  6. RegrindPro®

    4  Pages

  7. INTAREMA® K

    5  Pages

  8. INTAREMA®

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  9. HG D

    4  Pages

  10. HG AIR

    3  Pages

  11. ecoSAVE

    6  Pages

  12. COREMA®

    5  Pages

  13. ASP

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.