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ReFresher

ReFresher
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ReFresher

Product catalog summary
Introduction
The document introduces the ReFresher technology, a high-efficiency anti-odour system designed to produce odour-optimised premium recycled pellets from contaminated post-consumer materials. This innovation opens new sales markets and application opportunities in sectors such as living space, automotive, design, and lifestyle.

Odour Removal Process
The ReFresher technology works in conjunction with the INTAREMA® TVEplus® machine to effectively remove odours from recycled plastics. The process involves two stages: the first stage uses the INTAREMA® TVEplus® to eliminate high volatile, low molecular odour substances, while the second stage, the ReFresher, targets low volatile, high molecular odour substances.

Technical Specifications
The document provides detailed technical specifications for various models of the ReFresher, including capacity, residence time, dimensions, and specific energy consumption. The ReFresher models range from a capacity of 600 kg/h to 4000 kg/h, with residence times of up to 32 hours.

Benefits
The ReFresher technology offers several benefits, including higher value-added products, new market opportunities, premium pellet quality, economic efficiency, and energy savings. The system does not require a vacuum, reducing operating and maintenance costs, and uses its own energy from preheated pellets.

Applications and Trials
The document highlights the potential applications of odour-optimised pellets in high-quality end products. It also mentions the availability of a mobile ReFresher for onsite trials, allowing customization to specific odour requirements.

Contact Information
Contact details for EREMA's headquarters and subsidiaries in North America, China, and Russia are provided for further inquiries and demonstrations.
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Catalog excerpts

ReFresher-1

CHOOSE THE NUMBER ONE. PLASTIC RECYCLING SYSTEMS

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High-efficiency anti-odour technology. For more value added and completely new sales markets Odour-optimised premium recycled pellets directly from contaminated post-consumer material? The efficient interplay of the innovative ReFresher technology with the proven INTAREMA® TVEplus® machine makes it possible. The unbeatable combination of top pellet quality and odour optimisation opens up completely new application opportunities for recycled plastics. In other words: innovative premium products in living space, automotive, design and lifestyle sectors

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Odour-optimised pellets New products New sales markets Odour-optimised pellets More value added

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Smells like innovation. Smells like ReFresher.

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INPUT MATERIAL - Strong contamination - Degree of contamination and moisture vary - Intensive odours: high and low volatile odour substances The challenge of post-consumer packaging (from the household sector, for example) Remove odours effectively A typical problem of household waste: it develops intense odours. These are caused on the one hand not only by contaminants adhering to the surface but also by so-called migrated odour substances. The latter are caused by the packaging absorbing the odour of the food, cosmetics or cleaning agents inside it. The substances which migrate like this into...

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INTAREMA® TVEplus® High volatile, low molecular odour substances are eliminated prior to extrusion and new odours are prevented from developing. HIGH VOLATILE ODOURS OUT PRECONDITIONING UNIT HOT AIR FLUSH UP TO 1 H MATERIAL RESIDENCE TIME 3 DEGASSING STEPS Odour reduction already at the beginning of the process: high volatile residues are eliminated The large-volume preconditioning unit ensures a long material residence time at high temperature. In combination with Air Flush technology – which flushes the plastic with a continuous, hot stream of air – and the accompanying degassing, this results...

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ODOUR REMOVAL OUTPUT STAGE 1 QUALITY PELLETS Perfectly filtered, homogenised and degassed – ideal for a multitude of applications. An additional bonus when using the continuous quality monitoring system QualityOn: only exactly specified pellets enter the ReFresher. INTAREMA® TVEplus

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STAGE 2 ReFresher The remaining, low volatile, high molecular odour substances are removed from the pellets. ReFresher Thermal-physical cleaning process – without additives The ReFresher cleaning process eliminates odours caused by low volatile, high molecular substances. The technology keeps the pellets at the required temperature at which volatile materials can be discharged quickly and in depth. Particularly energy-saving: the ReFresher uses the system‘s own energy from the pellets which are preheated through the extrusion process. Thanks to the ideal, stable process preparation in the INTAREMA®...

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Refreshing benefits Your benefits at a glance Higher value added and new sales markets The direct way from post-consumer material to odour-optimised premium pellets • Opens up completely new application opportunities for recyclates in products, e.g. in living space, automotive, design and lifestyle sectors • Ideal for particularly high-quality end products Premium quality through unique technology combination INTAREMA® TVEplus® & ReFresher • INTAREMA® TVEplus®: the quality of the pellets is extraordinarily high and stable already after extrusion – including partial odour reduction • ReFresher:...

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Additional information including a detailed sensory panel test can be found on the EREMA website at: www.erema.com/en/publications Gas chromatographic analysis of odour-producing volatile substances (such as limonene, ethyl acetate, hexyl salicylate, isopropyl myristate, etc.). The sequence of the gas chromatographic pictures shows that with every step the total amount of odour-producing substances decreases considerably. Concentration of indicator substance limonene (136g/mol) as a function of residence time in INTAREMA® TVEplus®/ReFresher. Technical data ReFresher Model Max. capacity (kg/h) Max....

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Subsidiaries EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USA Phone: +1 978 356-3771 / Fax: -9003 [email protected] / www.erema.net Headquarters & Production Facilities EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H. UnterfeldstraBe 3 / A-4052 Ansfelden / Austria Phone: +43 (0)732/31 90-0 / Fax: -23 [email protected] / www.erema.com More questions? We would be pleased to answer them! Your EREMA advisor will be pleased to attend to your request personally and quickly. If you are interested in a demonstration or a test run with your specific material it would...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.