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QualityOn

QualityOn

QualityOn

Product catalog summary
Introduction
QualityOn is an innovative system for continuous online quality monitoring in plastics recycling, focusing on real-time measurement of colour and Melt Volume-Flow Rate (MVR) directly at the recycling machine. This system allows for immediate detection and correction of deviations, ensuring consistent quality of recycled pellets.

QualityOn:MVR
- Provides continuous online measurement of MVR in real-time.
- Utilizes an automated process based on standardized laboratory methods.
- Designed specifically for recycling, accommodating small contaminant particles common in post-consumer recycling.
- Offers the ability to sort quality by viscosity grades using a downstream deflector.
- Ensures accurate and representative data through innovative design and cleaning mechanisms.
- Optionally integrates with EREMA's re360 system for enhanced data visualization and storage.

QualityOn:Colour
- Measures pellet colour in real-time using a high-resolution spectrophotometer.
- Detects minute colour differences not visible to the human eye.
- Features a practical teach function for easy adaptation to desired production colours.
- Provides alarms for deviations from defined colour tolerance ranges.
- Includes a deflector to remove incorrectly coloured pellets until stability is restored.
- Offers visualisation options for colour values and integrates with re360 for comprehensive data analysis.

Benefits
- Ensures consistent recycled pellet properties and process quality.
- Saves time and labour compared to traditional laboratory methods.
- Features a robust and reliable design tailored to recycling requirements.

Additional Information
QualityOn can be used as a standalone system or integrated into new machines. EREMA offers demonstrations and test runs at their Customer Centre in Austria.

Contact Information
EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria. Subsidiaries in North America, China, and Russia. For more details, visit their website.
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Catalog excerpts

QualityOn-1

QualityOn Measure quality online Continuous quality monitoring of colour and MVR values directly at the recycling machine EREMV8 PLASTIC RECYCLING SYSTEMS

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QualityOn-2

Measure online. In a new quality. QualityOn. QualityOn sets a new standard in quality monitoring in plastics recycling. Because thanks to the innovative EREMA online measuring features you are informed about the current MVR and colour values already while the machine is processing – and do not have to wait until later in the laboratory. Quick recognition, quick reaction You are notified automatically as soon as the values measured leave the defined tolerance range and can thus take remedial action in the process at an early stage – or remove any defective material immediately from the current process....

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QualityOn-3

QualityOn:MVR • Continuous online measuring of melt volume-flow rate (MVR) in real time directly at the machine • Automated measuring process based on standardised laboratory method • Straightforward and robust system • Designed especially for recycling: unlike well-known online viscosity measuring systems which use gear pump technology and are designed primarily for clean polymers in the virgin material sector, the QualityOn:MVR measuring unit is designed especially for the higher requirements of recycling processes. It is, for example, insensitive to extremely small contaminant particles of...

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QualityOn-4

QualityOn:Colour Holger Everding • Precise online measuring of pellet colour in real time directly at the machine • Online spectrophotometer detects the slightest differences in colour: High-resolution grid spectrometer ensures reliable detection of the smallest differences in colour which are not visible to the human eye – this means the information is available long before thresholds are reached • Reliable and stable system based on long-lasting LED technology • Practical teach function enables the straightforward learning of the desired production in line with the current colour • An alarm...

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QualityOn-5

QualityOn. Measure quality online • Continuous quality monitoring of colour and MVR (melt volume-flow rate) values at the machine during processing – no need to wait until later in the laboratory • Quality in control: consistent recycled pellet properties, assured process quality – permanent quality control, quickly detecting and reacting to deviations from the target state - Alarm if not within defined tolerance range - Option: integration of a deflector for the immediate deflecting out of defective material and for sorting into various quality grades • Saves time and labour: QualityOn saves considerable...

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QualityOn-6

Headquarters & Production Facilities EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H. Unterfeldstraße 3 / A-4052 Ansfelden / Austria Phone: +43 (0)732/31 90-0 / Fax: -23 [email protected] / www.erema.com Subsidiaries EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USA Phone: +1 978 356-3771 / Fax: -9003 [email protected] / www.erema.net EREMA Shanghai Office Room 1009 / Tomson Financial Building 710 Dong Fang Road / Pudong / Shanghai China (200122) Phone: +86 21 6876-6201, -6204 / Fax: -6203 [email protected] / www.erema.com OOO EREMA Business Park “Rumyancevo”,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.