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DD / Air Flush Module

DD / Air Flush Module

DD / Air Flush Module

Product catalog summary
Introduction
The document introduces the innovative and patented technologies, Double Disc (DD) and Air Flush Module, developed by EREMA for their cutter/compactor systems. These technologies address the challenges of processing materials with high residual moisture, such as washed post-consumer waste and BOPET production waste.

Specifications and Features
  • Double Disc (DD) Technology: This technology involves predrying and predensifying materials with up to 12% residual moisture. It eliminates the need for a degassing zone in the extruder when processing BOPET, leading to better color values and gel reduction.
  • Air Flush Module: This module effectively removes moisture from the cutter/compactor by using a continuous stream of air to extract vaporized water, ensuring high-quality end products.

Advantages
  • High-quality end products when processing materials with high residual moisture.
  • Optimum processing of BOPET using DD technology.
  • Increased throughput due to uniform feeding with homogeneous material.
  • Low energy requirements and reduced maintenance costs.
  • Suitable for retrofitting on most EREMA systems.

Operational Process
  • Material with high residual moisture is fed into the cutter/compactor, where it is cut, mixed, heated, dried, densified, and buffered.
  • The Air Flush Module removes the large volume of water vapor produced during this process.
  • The predried material is then continuously fed into the extruder.

Contact Information
For further inquiries or to arrange a demonstration, contact EREMA at their headquarters in Ansfelden, Austria, or through their subsidiaries in North America and Shanghai.
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Catalog excerpts

DD / Air Flush Module-1

AIR FLUSH Module Innovative and patented additional technologies for the EREMA cutter/compactor PLASTIC RECYCLING SYSTEMS

 Open the catalog to page 1
DD / Air Flush Module-2

Predrying and predensifying materials with up to 12 % residual moisture. Removal of moisture from the cutter/compactor when processing materials with high residual moisture. Washed post consumer waste and BOPET production waste have one thing in common – moisture. Whereas in the case of washed fractions there may be up to 12 % moisture, BOPET has minimal core and surface moisture values. Nevertheless this does lead to negative feeding and processing effects in the extruder, such as fluctuating outputs, irregular melt patterns, damage to the material and, as a result, reduced product quality....

 Open the catalog to page 2
DD / Air Flush Module-3

Headquarters & Production Facilities EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H. UnterfeldstraBe 3 / A-4052 Ansfelden / Austria Phone: +43 (0)732/31 90-0 / Fax: -23 [email protected] / www.erema.at EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USA Phone: +1 978 356-3771 / Fax: -9003 [email protected] / www.erema.net Subsidiaries 3S SCHNECKEN + SPINDELN + SPIRALEN Bearbeitungsges.m.b.H PuhretstraBe 3 / A-4661 Roitham / Austria Phone: +43 (0)7613/5004 / Fax: -5005 [email protected] / www.3s-gmbh.at More questions? We would be pleased to answer them! Your...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.