Erdoganlar Aluminium
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COMPANY DESCRIPTION Erdoganlar Aluminium which was established in 1987 in Istanbul is a family owned company and currently being run by the second generation. From the beginnings in the late 1980s, having the production plant and offices under the same roof ensured a better organization and standards. Today with two production plants (İstanbul 40.000 m2 app. 370.000 ft2 - Kırklareli 200.000 m2, 2.000.000 ft2 40.000 tons capacity annually, 500+ employees and more than 30 years of experience, our vision is to fulfill the custom and individual needs of our partners by offering a wide range of...

COMPANY HISTORY 1987 ERDOGANLAR ESTABLISHED 2017 INTRODUCED NEW INVESTMENT QUUP HEATING SYSTEMS 1992 START AN EXPORT BUSINESS 2015 FULL AUTOMATIC WASTE EFFLUENTS PURIFICATION PLANTY 2017 INTRODUCED WAREHOUSE SERVICE ERD METAL CANADA, INC OTTOWA, CANADA 2015 NEW TECHNOLOGY MULTICELL ANODISING PLANT 2021 INVESTMENT OF AUTOMATED EXTRUSION LINE WITH 9’’PRESS MACHINE 2003 ERDOGANLAR ACHIEVES QUALICOAT QUALANOD CERTIFICATION FROM THE POWDER COATING PLANT ANODISING PLANT 2015 INTRODUCED WAREHOUSE SERVICE ERD METAL INC BOSTON AVON 2022 NEW FACTORY IN KIRKLARELİ, TURKİYE 200.000 M2 2005 BUSINESS...

GROUP COMPANIES

WAGSTAFF BILLET CASTING SYSTEMS By the second half of 2023, we will commission the casting line with a capacity of 50.000 tons. We will reach 100.000 tons of billet casting capacity in 2 years. *High Quality of Billets *Wagstaff AirSlip AirCasting Technology *Smooth surface quality, small bark area and uniform grain structure that is the world standard for billet quality.

GREEN BILLET CASTING Erdoganlar will be producing green billets, • Low carbon emissions • Life cycle environmental performance • High percentage of recycled green billet product

Achieving high quality material at extrusion stage depends on die production and design which is one of the most important precess before extrusion. We continuously aim for innovation benefiting from latest technological improvements • We do die correction besides die manufacturing and this ability provides us high flexibility • Close collaboration with international partners considering innovative approachand follow up of latest technological improvements. Producing dies under tight tolerances using CAD/CAM programmes with latest technology Die manufacturing Inhouse Local sourcing...

EXTRUSION All presses are fully modified and running according to the latest automated improvements of technology. 5 aging ovens which can provide us flexibility for different hardnesses. We have 4 extrusion lines and we invested on for 5th extrusion line, 7’’press in 2023. • 9” PRESEZZI ITALY • 7”SMS INNSE ITALY 7”LOEWLY UK 5” MEI RUNEY TAIWAN 178mm ( 7’’) 1950 TONNES PRESEZZI ITALY New investments for 2 more 9” and 2 more 7” extrusion lines in Kırıklaereli factory site for near future. New extrusion line is being run with 3 people w

3400 TONNES PRESEZZI ITALY 229 MM (9”) 1950 TONNES PRESEZZI ITALY 178 MM (7”) 1900 TONNES SMS INNSE ITALY 178 MM (7”) 1350 TONNES MEI RUNEY TAIWAN 127 MM (5”) Isathermal extrusion program and speed control system which preventscolour differences after anodising. All presses are fully modified and running according to the latest automated improvements of technology. Die polishing mechines to avoid extrusion lines on high gloss products. 5 aging ovens which can provide us flexibility for different hardnesses. Stable extrusion process to ensure high visual quality after surface tr

CONVENTIONAL INDUCTION FURNACE Z.P.E. ZERO POLLUTION ENERGY Z.P.E. Zero Pollution Energy is brand new and patent-pending Aluminum heating system developed entirely by Presezzi Extrusion and is implemented at Erdoganlar factory. The Z.P.E. is a magnetic induction oven suitable for aluminum alloy or non-ferrous material billets. This is the optimum system for billet heating with low energy consumption, 165 kWh/t

HIGH EFFICIENCY COOLING SYSTEMS With Presezzi Cooling system, At the exit of the press there is the Presezzi’s ”H.E.C.S.” cooling system. ”H.E.C.S.” means High efficiency cooling system that is characterized by a new pattern of air nozzles that improve the efficiency of the system approximatively of 25% compared to traditional

BETTER SURFACE QUALITY BETTER STRENGHT

ANODIZING LINES Anodising line has a capacity of 1000 tons per month accordance to Qualanod norms. Anodization with a wide range of colors and surface effects is carried out in one facility up to thickness of 5 to 25 and 7.5 m-long profiles. Differenthanging styles inaccordance withcustomerrequests. We offer following surface finishes; Anodised Natural & Colours (Gold, Bronze, Brown, Black) also with Sand effect. Polished Silver & Colours (Gold, Bronze, Brown, Black). Chemically Brightened (Silver, Gold, Bronze) also with Sand effect.

POWDER COATING According to Qualicoat Norms Different hanging styles for different customer request and paint up to 8 m-long profiles with a conveyor speed of 4 meters per minute Painting standards RAL colurs or special colors and gloss levels according to different requests Working with paint suppliers well known in sector Quality control process at every stage to ensure surface finish

MACHINING ASSEMBLY CNC Fabrication Punch, Taping, Drilling , Countersink drilling, Cut to lenght at 45-90 degrees, Bending, Slicing, Welding, Laser printing, Deburring, Laminating, Insulation Bar Assembly , Adhesive/Protective/ Tape application, Special Project Assembly No limit for fabricated products, Erdoganlar is capable to invest on machining and working on special Project with engineering team.

ASSEMBLY ADVANCED PACKAGING SOLUTIONS Erdoganlar offers several packaging types with safe packaging method, • • • • • Serial packaging of profiles in different types and lenghts. Packaging in cardboards with custom dimensions. Shrink wrapping, plastic hanger, adhesive tape or any plastic accessory assembly. Automatic single packaging, special labeling and barcoding. Third party equipment assembly on finished pr