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Mining & Construction 2014_2

Mining & Construction 2014_2
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Mining & Construction 2014_2

Product catalog summary
Introduction
Atlas Copco's publication showcases its expertise in drilling, boring, rock reinforcement, and loading techniques globally, with a focus on innovations and projects in the mining and construction sectors.
Continuous Loading in Norway
The Häggloader is used in a Norwegian hydropower plant project for continuous loading, improving efficiency in small tunnel cross-sections and minimizing excavation needs.
Innovations and Products
New products like the Minetruck MT42 and Scooptram ST7LP enhance safety, comfort, and operational efficiency, with features such as fully enclosed cabins for low seam mining.
Technical Insights
The importance of the Underground Manager tool is discussed, highlighting trends in automation, energy efficiency, and environmental considerations in underground mining.
Case Studies
Case studies include the SmartROC T45 in Australia, Predator in Indian gas wells, and PowerROC T35 in Mexico, showcasing tailored solutions for diverse challenges.
Conclusion
Atlas Copco continues to innovate, focusing on sustainable productivity and reduced operational costs in the mining and construction industries.
Side-Dump Bucket for Loaders
The side-dump bucket for Scooptram loaders increases versatility and productivity, reducing cycle times, tire wear, and fuel consumption.
SmartROC T45 Drill Rig
At the Anakie quarry in Australia, the SmartROC T45 drill rig enhances productivity with advanced technology, fuel efficiency, and automation.
Reverse Circulation Kit for DM45 Blasthole Rig
The DM45 rig with a reverse circulation kit improves ore analysis and productivity at the Barrick Porgera gold mine in Papua New Guinea.
Omega Drill Bits at San Cristobal Mine
Omega drill bits at the San Cristobal silver mine in Bolivia offer durability and cost-effectiveness, extending bit life and reducing costs.
Omega Features
  • Enhanced air bearing bit life and cost-effectiveness.
  • Reduces bit changes, enhancing safety.
  • Patented tricone outer 'excluder' and inner bearing seal.
  • Sealed bearing with synthetic lubricants for high loads and RPM.
  • New cutting structure for abrasive and hard rock formations.
Atlas Copco Minetruck MT42 Upgrades
  • High-strength steel box and innovative tailgate for efficient material release.
  • New Cummins QSX 15 engine meeting EPA Tier 4 final and EC Stage IV regulations.
Safety Enhancements for Surface Drill Rigs
  • New protective guard on booms compliant with EU standard EN 16228.
MEYCO Versa Mobile Sprayer
  • Designed for shotcreting in mid-size tunnels with high productivity and reliability.
Symmetrix R168 System for Drilling
  • Effective in mixed strata, achieving rapid drilling times.
Atlas Copco Underground Manager
  • Comprehensive data management system for tunneling and mining operations.
3D Modeling and Drill Planning
3D modeling in mining operations creates accurate drill plans, saving time and reducing errors.
Charging and Firing Integration
System upgrades allow synchronized updates and optimal firing sequences.
User Interface and Accessibility
New user-friendly interface supports 16 languages, enhancing productivity.
Case Study: Zemer Constructora
The PowerROC T35 E drill rig improved productivity at the Cerritos quarry in Mexico.
DM 75 Drill Rig
Part of the DML range, offering high performance for hard rock applications.
GM RH Grinding Machine
Reduces drilling costs by restoring drill bit buttons to their original shape.
Environmental Considerations in China
PowerROC D55 drill rigs offer dust suppression, supporting cleaner environments.
Predator Drilling System in India
Enhances drilling performance and safety in oil and gas exploration.
Project Overview
Shivganga Drillers Pvt. Ltd. achieved significant time savings with the Predator drilling system.
Equipment and Performance
Utilized Atlas Copco's Secoroc DTH hammers and bits for high-pressure drilling.
Safety and Environmental Considerations
Adhered to strict guidelines, benefiting from energy-efficient design and low emissions.
Support and Future Prospects
Atlas Copco provided robust support, leading to additional contracts for Shivganga.
Automation in Mining
Emphasizes the shift towards automation for enhanced safety and productivity.
Research and Development
Deep hole drilling project in Sweden studies geological processes and microbial life.
Overview
Discusses advancements in drilling technologies and their impact on productivity and efficiency.
1. Christensen CT20C Drilling Rig
  • Designed for deep hole drilling with high automation and safety features.
2. Valders Stone & Marble Inc. Case Study
  • Switched to diamond wire cutting, increasing productivity and reducing costs.
3. PowerROC T50 Drill Rig
  • Designed for limestone quarries and open pit mines, offering high penetration and ease of operation.
4. Pit Viper 311 Blasthole Drill Rig
  • Demonstrated high productivity and fuel efficiency in field testing.
5. SmartROC T40 Drill Rig in Turkey
  • Reduces fuel costs and improves working environment with reduced emissions.
Introduction
Discusses advancements in drilling technology and training methods, focusing on the SmartROC series and simulators for operator training.
SmartROC Series
Highlighted for energy efficiency and reduced environmental impact.
Training Innovations
Boliden Tara Mines in Ireland uses simulators for efficient operator training.
Water for All Initiative
Aims to provide long-term access to clean drinking water globally.
Garpenberg Mine Upgrade
Plans to switch to Minetruck MT42 to double productivity.
Ventilation Systems
Serpent systems improve air quality and reduce energy costs.
Automation Collaboration
Atlas Copco and RCT partner to provide automation solutions for mining equipment.
Partnership Overview
Atlas Copco and RCT collaborate to address safety and productivity issues.
Product Highlight - Serpent Ventilation System
Optimizes air usage, reducing running costs by up to 50%.
See more

Catalog excerpts

Mining & Construction 2014_2-1

Mechanized Rock Excavation with Atlas Copco – No 2 / 2014. EXPLORING LIFE deep inside the planet Continuous loading for Norway’s hydros Predator makes it big in Indian gas well Cutting fuel bills in Turkey’s quarries

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Mining & Construction 2014_2-2

nteraction, commitment and innovation have all been part of Atlas Copco’s DNA for more than 140 years. To meet your needs, we continuously expand our offerings through new product development and strategic acquisitions. Our aim is to provide you with a full range of innovative products coupled with application expertise and unparalleled support. By selecting the right combination from this offering, we can help you to achieve higher, sustainable productivity and a lower total cost of operation. For underground mining and tunneling applications, we cover the full drill and blast cycle, from drilling,...

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Mining & Construction 2014_2-3

FLYING high in fjord country Excavation of a new hydropower plant in the mountains of Norway is going full steam ahead thanks to the continuous loading technique and a loader called Häggloader.

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Mining & Construction 2014_2-4

The entrance to the 2.5 km headrace tunnel at the Govddesåga hydropower site in Norway. Below, Häggloader operator, Tryggve Naess on the morning shift. The Häggloader’s backhoe digger shovels blasted rock from the muckpile onto the conveyor. Below, the conveyor dumps the muck straight into the waiting truck. t the best of times, loading and haulage operations in tunnels with small cross sections present logistical challenges. And the longer the tunnel becomes, the trickier it gets. This was the scenario facing contractor Fauskebygg A/S when the company was assigned to provide the underground...

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Mining & Construction 2014_2-5

Govddesåga power station The Häggloader saved us the effort of excavating a lot more rock for loading bays. John Magne Hansen Shift Manager, Fauskebygg A/S, Norway will take full advantage of a steep, 226 m drop to the powerhouse. The construction work is divided into two 8-hour shifts with a crew of three for each shift – two drillers, using the Atlas Copco drill rigs Boomer M2 C and Boomer E2 C, and one loader operator for mucking out. Fauskebygg says it would have been difficult to achieve high loading efficiency at this site with conventional LHD vehicles. “In small tunnels such as these,...

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Mining & Construction 2014_2-6

Tunneling solution in the fjords: Continuous loading with the Atlas Copco Häggloader has solved a number of challenges for Norwegian contractor Fauskebygg A/S. Loader operator Lars Lunde (center) with Boomer operator Ronny Bakk (left) and Shift Manager John Magne Hansen (right). to one side using the loader’s backhoe digging bucket, which is also possible if the dual digging arms option is chosen. The boulders are then removed from the mucking point by an Atlas Copco Scooptram ST1030 LHD or left in place and blasted in the next round. Thanks to a built-in sprinkler system on the Häggloader, water...

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Mining & Construction 2014_2-7

>>>>> Products & progress >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> The secret is in the bucket! The new sidedump option, seen here on the Scooptram ST1030, has a capacity of 4 m3. See it in action on the Atlas Copco Underground channel on YouTube. Scooptram gets more versatile Atlas Copco’s range of Scooptram loaders has just become even more versatile and productive with the addition of a side-dump bucket. he new side-dump bucket for the Scooptram ST7, ST1030 and ST14 is a smart option for miners and tunnelers as it enables these...

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Mining & Construction 2014_2-8

A perfect mix of high productivity and low fuel consumption: The SmartROC T45 at the Anakie quarry outside Geelong, where quarry owner Local Mix says it helped to increase the company’s profit from the first day it arrived on the site. A SMART DECISION Australian quarry increases productivity with SmartROC T45 For concrete and quarry company Local Mix, increasing productivity was simply a matter of finding the right drill rig. By all accounts, they’ve found it. he Anakie hard rock quarry outside the city of Geelong, on the south coast of Australia, supplies 500 000 tonnes of crushed rock and...

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Mining & Construction 2014_2-9

Steven Richardson (left) and Mat Teesdale saw the SmartROC T45 on show in Germany and later in action at Mt Magnet in Western Australia. After just eight months on the site, the SmartROC T45 had increased drilling efficiencies and reduced operating costs. Substantial fuel saving The SmartROC T45 is consuming an average of 13.77 liters of fuel per hour, confirms Teesdale. “That’s impressive enough, but even more so when you compare it to our old rig which was running at about 15.37 liters per hour, with increases to air of 4 bar and 115 liters per second, plus an extra 9 kW for the rock drill,”...

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Mining & Construction 2014_2-10

Bore tracking of blasts has seen accuracy between 85–100% This rig has a 3G modem installed rather than the usual base station system to access the GPS coordinates. This provides the flexibility to move to different sites while retaining all the features of HNS. Moreover, it has eliminated the inefficiencies and inaccuracies associated with manual measuring and markout of holes. Hole collaring is automatic and precise, as is the alignment of the holes at angles and depths that will deliver superior blast fragmentation. Markouts are being completed in 25% of the time and blast fragmentation is...

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Mining & Construction 2014_2-11

Barrick Porgera The Barrick Porgera gold mine in Papua New Guinea has become the first mine in the world to use an Atlas Copco DM 45 blasthole rig for in-pit grade control with reverse circulation drilling. reverse circulation (RC) kit that enables mines to use their DM45/50 blasthole drill rigs for in-pit grade control is now being successfully operated in the field. The first mine to take advantage of this technology is the Barrick Porgera gold mine in Papua New Guinea, located high in the mountains about 600 km northwest of Port Moresby. To accommodate the RC kit, the mine’s DM45 was upgraded...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.