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EPILOG'S FIBER LASER

EPILOG'S FIBER LASER
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EPILOG'S FIBER LASER

Product catalog summary
Introduction
The guidebook introduces fiber lasers as versatile tools for industrial etching and marking, suitable for various materials. It provides guidance on material compatibility, printing parameters, and application ideas to help users determine the suitability of fiber laser systems for their needs.
How a Fiber Laser Works
Fiber lasers generate laser beams by pumping diode light into fiber optic cables doped with ytterbium, creating a laser beam with a wavelength of 1062 nm.
Compatible and Non-Compatible Materials
Compatible materials include metals like stainless steel, aluminum, and brass, as well as certain plastics and ceramics. Non-compatible materials include transparent polymers and organic materials, which may require alternative marking methods.
Types of Marks
Different marking processes such as ablation, annealing, color changing, engraving, and foaming produce distinct results on materials.
Commonly Marked Products
Fiber lasers are used for barcoding, serializing, logo placement, and product customization, enhancing product identification and branding.
How to Engrave with a Fiber Laser
Engraving involves creating a design in software, printing it to the laser, and setting parameters like resolution and power. The guide discusses proprietary versus open architecture software interfaces.
General Processing Guidelines
To reduce cycle times, use galvo laser systems, high wattage, lower resolution, minimize white space, and optimize text orientation.
Beam Delivery Options
Different beam delivery systems are mentioned, with an emphasis on the efficiency of galvo systems.
FAQs and Technical Specifications
Common questions about fiber laser systems are addressed, and technical specifications are provided to help users understand system capabilities.
Conclusion
The guidebook serves as a comprehensive resource for understanding and utilizing fiber laser systems in industrial applications, offering practical advice and technical insights.
General Processing Guidelines
Careful planning and understanding of system requirements are essential. Key tools include calipers and a 7-10X loop. Consider the industry, part usage, and environment before deciding on a marking process.
Creative Techniques for Better Results
Experiment with adjustable parameters beyond speed, power, and frequency. Use multiple runs for cleaning and polishing marks, outline text with vector anneal, and adjust focus for curved parts.
Beam Delivery Options
Two beam delivery options are available: Flying-Optic and Galvo. Flying-Optic systems are suitable for large parts or multiple smaller parts, while Galvo systems offer similar benefits.
FAQs on Fiber Laser Systems
Fiber lasers use a doped fiber optic cable and emit a wavelength of 1062 nm. Safety precautions include using special safety glasses and ensuring the viewing window absorbs fiber energy.
Suggested Material Settings
Settings vary based on material type and wattage. Specific focus adjustments are required for different materials to achieve optimal results.
Annealing and Polishing of Metals
Annealing involves slow speed and high wattage to change surface color without penetration. Polishing requires high speed and frequency for a mirror-like finish.
Specifications and Procedures
Frequency settings and resolution are crucial for achieving desired results. Passivation is important for enhancing corrosion resistance in stainless steel surfaces.
Deep Metal Engraving
Guidelines include using moderate speed and multiple passes with maximum wattage for effective metal ablation.
Plastic Marking Guidelines
Guidelines for marking various plastics using a fiber laser system are provided, with recommended settings for consistent marking.
Vector Scoring/Cutting Guidelines
Fiber lasers can cut thin metals with specific guidelines for optimal results.
Common Types of Stainless Steel
Various types of stainless steel are listed, detailing their properties and typical applications.
Overview of Aluminum Types
Different aluminum alloys are described, highlighting their properties and uses.
Technical Specifications of Fiber Laser Systems
Specifications include engraving area, material thickness, laser source wattages, and more.
Dual Source Opportunities
Fiber lasers offer versatility for businesses working with multiple materials, though only one laser source can be used at a time.
Types of Lasers
Different types of lasers and their applications are described, including Nd:YAG, HeNe, CO2, Ytterbium Fiber, and Excimer lasers.
Glossary of Laser Terminology
Key terms related to laser technology are defined, such as ablation, annealing, and Q-switch.
Glossary of Industry Terminology
Industry-specific terms are explained, including alloys, ASTM standards, and case hardening.
Overview of 500 Series Stainless Steels
These steels are magnetic, can be hardened through heat treatment, and are resistant to corrosion.
Oxidation
Oxidation is a chemical reaction involving oxygen, such as rust forming on iron.
Rapid Prototyping
Techniques for quickly creating prototypes and models are described, allowing for design testing and modification.
Rockwell Hardness
A scale that measures the indentation hardness of a material.
Salt Spray Test
An accelerated corrosion test exposing metal specimens to a saltwater mist.
Stainless Steel
Alloys with high oxidation resistance due to chromium and nickel, suitable for various applications.
Tolerance Limit
The allowable deviation from a desired value.
Tool Steel
High carbon or alloy steel that can be tempered for tool manufacturing.
Vertical Machining Center
Utilizes a vertical spindle for cutting, with advantages and disadvantages described.
Additional Information
Contact details for material testing and demonstrations with fiber lasers are provided.
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Catalog excerpts

EPILOG'S FIBER LASER-1

EPILOG'S FIBER LASER G INDUSTRIAL ETCHING & MARKING

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EPILOG'S FIBER LASER-2

Fiber Laser Industrial Etching & Marking © 2017 Epilog Laser 1

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EPILOG'S FIBER LASER-3

HOW A FIBER LASER WORKS The Short Answer: The fiber laser source generates a laser beam by pumping intense diode light into the end of fiber optic cables that have been doped with ytterbium. The energy from the diode light is absorbed by the ytterbium in the fiber optic cables. The ytterbium then releases the energy in the form of photons that travel down the optic cables. The photons that leave the optic cables create the laser beam. The wavelength of light generated from a fiber laser is 1062 nm. The Longer Answer: The fiber laser source generates laser light by pumping intense diode light...

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EPILOG'S FIBER LASER-4

COMPATIBLE MATERIALS NON-COMPATIBLE MATERIALS Here is a list of the compatible materials that we have found work well with the fiber laser system: Instead of providing a master list of non-compatible materials, we recommend experimenting using a broad range of settings and different techniques to draw your own conclusions. Many “non-compatible” materials will actually mark using the fiber wavelength of light and our endless range of adjustable settings. Whether the mark is desirable, provides enough contrast, or is acceptable for the intended application is all subjective. 17-4 PH stainless steel...

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EPILOG'S FIBER LASER-5

COMMONLY MARKED PRODUCTS Terminology used when examining different types of marks: How do customers most often use a fiber laser for their business? Many enter the market with one application in mind for use with the laser, but quickly expand the laser’s usage into a variety of different applications. Ablation: The process of ablation is the removal from the surface of an object by vaporization. You’ll often hear of this process associated with etching an anodized material. Annealing: This is the process of heating steel to a high temperature, creating a permanent oxide layer on the surface....

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EPILOG'S FIBER LASER-6

2. Open Architecture Print Driver Benefits of Proprietary Software: • Guaranteed to work with the laser system regardless of updates. • Features that are specially designed for processes that are associated with the laser. Drawbacks of Proprietary Software: • Tries to recreate functions that are better handled by professional software. • Updates and bug-fixes are company dependent. • Have to learn new software to operate the laser and spend time training new operators on how to run the software. Benefits of Open Architecture Software: • You are able to use the most commonly used software (AutoCAD,...

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EPILOG'S FIBER LASER-7

HOW TO REDUCE OVERALL CYCLE TIMES Here are a few tips for reducing the overall cycle time when testing a material with the laser. Use a Galvo Laser: A galvo laser system uses a faster beam delivery system than a flying-optic system, so you can process parts in a shorter amount of time. The Epilog G2 Laser is a galvo laser system. GENERAL PROCESSING GUIDELINES Processing fiber laser system applications isn’t rocket science; however there are several tips and tricks to help provide the best possible results. Tools: A pair of calipers and a 7-10X loop. Checklist: Start by reviewing the system requirements...

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EPILOG'S FIBER LASER-8

BEAM DELIVERY OPTIONS There are two options for beam delivery in a fiber laser system: Flying-Optic and Galvo. Each has benefits and drawbacks. By examing the information below you can determine which is the right choice for your application. Flying-Optic Beam Delivery Systems Available: FiberMark 24 / Fusion M2 32 / Fusion M2 40 What is it? A flying-optic system utilizes a series of moving mirrors in the x- and y-axis Benefits: You can laser mark a large part up to 40" x 28" x12.25" (1016 x 711 x 311 mm) or fill the entire table with smaller parts and let the laser engrave the entire table without...

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EPILOG'S FIBER LASER-9

Q: What is the max material height? A:Flat Stock: FAQS ON FIBER LASER SYSTEMS Q: What is the laser source of the fiber laser source? A: The source is a fiber laser: a fiber optic cable that has been doped with ytterbium, a rare earth element. Q: Is it the same as a YAG (yttrium aluminum garnate) laser? A: It produces the same wavelength of light and same marks. YAG lasers require cooling and more maintenance. Q: What is the wavelength of the FM? A: 1062 nm. Q: Is the wavelength of light dangerous? A: Yes, especially to the operator’s eyes and will pass through common Lexan or glass materials....

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EPILOG'S FIBER LASER-10

The contrast / brightness of marks achievable on the fiber laser are excellent and can often be much brighter than marks from a C02 laser. Taking the fiber laser out of focus by +.06" - .09" broadens the beam and produces a very bright mark on anodized coating. Lower frequency and higher power settings help offset the change in focal point. Different grades of anodized & core aluminum alloy will affect how the final marks look. 16 Fiber Laser Industrial Etching & Marking © 2017 Epilog Laser 17

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EPILOG'S FIBER LASER-11

Two to three passes are suggested (one pass to ablate the powder coating, 2nd or 3rd pass to polish up the metal underneath). A little less power, higher frequency and less focus adjustment will be required for the 2nd or 3rd pass, depending on the base metal. The idea is to ablate then polish. An alternative to running two or more passes is to run one pass and then use a common cleaner such as Simple Green or a citric-based cleaner with short, stiff bristle brush to scrub out the residual material remaining in the mark area. If using this technique, it may be necessary to raise or lower the...

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EPILOG'S FIBER LASER-12

ANNEALING & POLISHING OF METALS ANNEALING METALS Annealing can be done on most metals that contain high levels of carbon and metal oxides. These are generally, but not limited to, steel alloys, iron, titanium, cobalt, molybdenum, and chrome-plated iron/steel. To anneal, you must use a slow rate of speed to heat and change the surface color of the material, but a higher wattage fiber laser system will help reduce the cycle times. that are more difficult to anneal, if there is inconsistent color change at the recommended settings, or when cycle times aren’t a concern. The extra overlapping of pixels...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.