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Railway Sensors_2018

Railway Sensors_2018
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Railway Sensors_2018

Product catalog summary
Introduction
EPHY-MESS GmbH is a prominent manufacturer and distributor of customized industrial measurement and sensor technology, operating in over 40 countries. The company specializes in sensor solutions for safety and control in industries such as railway technology, renewable energies, and general industrial sectors.
Test and Measurement
EPHY-MESS prioritizes continuous improvement and rigorous testing, including temperature, high voltage, insulation resistance, and vibration tests, to ensure product reliability and compliance with legal and technical standards.
Market Sectors
The company provides temperature sensors tailored for railway technology, renewable energies, and industrial applications, designed to meet specific operating conditions and application requirements.
Railway Industry
EPHY-MESS supplies sensors for high-speed trains, metros, and trams, designed to endure mechanical stresses and comply with the International Railway Industry Standard (IRIS), focusing on low construction costs, safe operation, and high availability.
Temperature Sensors
These sensors are used in traction motors, gears, and wheel-set bearings, customizable to resist extreme vibrations with various housing and cable configurations.
Cables and Connection Plugs
EPHY-MESS offers robust cable connections and connectors designed to withstand mechanical, chemical, and thermal stresses, available in various configurations.
Conclusion
EPHY-MESS is dedicated to providing high-quality, reliable sensor solutions tailored to customer needs, with a focus on innovation and quality assurance.
Overview
The document provides an overview of EPHY-MESS's railway sensor technology, focusing on speed and temperature detection systems, modular sensor concepts, oil level gauges, and embedded middleware functionality.
Speed and Temperature Detection
EPHY-MESS offers sensors for monitoring extreme loads and high temperatures in train bogies, ensuring safety and efficiency, adaptable to various configurations.
Sensor Installation
Common installation points include switching cabinets, motor windings, oil sumps, and wheel-set bearings, allowing for tailored solutions.
Speed Sensors
Based on incremental impulse technology, these sensors measure rotational direction and speed, designed to withstand harsh conditions and comply with DIN and EN standards.
Modular Sensor Concept
The modular design allows easy assembly of multi-arm cable harnesses, combining temperature and speed sensors, minimizing electrical interference and simplifying maintenance.
Oil Level Gauges
EPHY-MESS offers robust oil level gauges with a patented two-chamber system for quick and clean checks, suitable for harsh environments.
Embedded Middleware Functionality
The RF-R350 system supports various communication protocols, operating on a Linux system, eliminating the need for expensive cable installations.
Introduction to RFID Sensor Technology
The document discusses integrating RFID sensor technology in railway systems to enhance maintenance, reduce downtimes, and increase system availability.
RFID Sensor Concept
The RFID system combines HARTING's RFID reader with EPHY-MESS's sensor technology, compliant with railway standards, using platinum measuring resistors for wireless data transmission.
Technical Specifications
  • Transponder Protocol: EPC Class 1 Gen2 (ISO 18000-6c)
  • UHF RFID Antenna Interface: 2x RP-TNC connector (50 Ohm)
  • Output Power: Max. 0.5 W
  • Frequency Area: 865 - 928 MHz
  • Interfaces: Ethernet (TCP/IP) 10/100 Mbit/s
  • Diagnosis Display: 3 LEDs for operation and antenna status
  • Performance: Bulk-reading capability up to 100 transponders/s
  • Max. Reading Distance: Up to 0.5 m
Supply of Services
EPHY-MESS offers a modular construction system for railway sensors, providing comprehensive services including documentation, on-site adaptation, prototype installation, and staff training.
Research and Development
EPHY-MESS emphasizes innovation and quality in sensor development, collaborating with universities and research institutes, focusing on product design, process development, and quality improvements.
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Catalog excerpts

Railway Sensors_2018-1

Railway sensors EPHY MESS Gesellschaft fur Elektro-Physikalische MeBgerate mbH Tailor-made sensors. Worldwide.

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Railway Sensors_2018-2

TAILOR-MADE SENSORS 01. E P H Y- M E S S S E N S O R S A D D EFFICIENCY AND SAFETY TO YOUR SYSTEM Globality and loyalty to location EPHY-MESS GmbH is a competent solution partner of all manufacturers of electrical machines and drive technology. As a medium-sized family owned company, we consult, develop and produce for our customers individual sensor solutions for safety and control requirements. As a premium manufacturer and distributor of tailor-made industrial measurement and sensor technology, the company has taken a lead- ing position in Germany in its more than 60-year history through precision...

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Railway Sensors_2018-3

0 2 . H O W T O C O N TA C T E P H Y- M E S S EPHY-MESS GmbH, Berta-Cramer-Ring 1, 65205 Wiesbaden Telephone +49 6122 9228-0 [email protected] Fax +49 6122 9228-99 www.ephy-mess.de Tailor-made sensors 01. Globality and loyalty to location 10. Cables and connection plugs 02. How to contact EPHY-MESS, certificates, trade associations 03. Content 05 04. Test and measurement 06 05. Market sectors 08 06. Business sectors 10 Quality and precision 07. Products and points of installation 4 | Railway sensors EPHY-MESS GmbH „Schrift“ > „Sonderzeichen einfügen“ > „Marken“ > „Aktuelle Seitenzahl“ 13. Modular...

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Railway Sensors_2018-4

░░░░░░░░░░░░░ Test facilities ➜ 04. TEST AND MEASUREMENT Quality Assurance Routine testing Our quality assurance monitors compliance with legal requirements (standards) and technical specifications. At EPHY-MESS each article undergoes tests to control e.g. dimension, tension, pressure, tightness, functionality, insulation and dielectric strength at the final inspection section of the quality department. In addition in the course of its compliance with standards, each sensor has to fulfill an optical inspection as well as in some cases additionally mechanical testing. The system-optimized, automated...

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Railway Sensors_2018-5

░░░░░░░░░░░░░ Market sectors ➜ 05. OUR MARKET SECTORS Market sectors EPHY-MESS supplies assembled temperature sensors especially for the focused market segments railway technology, renewable energies and the general industrial segment. Following find an overview of the products we offer for your industry. Each measuring task is carried out under specific operating conditions. Each temperature sensor has a specific mounting situation. EPHY-MESS offers users of any sector and of different industries specific temperature sensors matching the specifications of the application. Customers benefit from...

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Railway Sensors_2018-6

EPHY-MESS keeps fit rolling stock Your specialist for wind power plant temperature sensors Particularly the sensors in high-speed trains must work with absolute reliability under diverse operating conditions. EPHY-MESS temperature sensors, speed sensors and oil level gauges meet these requirements and have proven themselves in world-renowned international train projects. Forces created by shocks require that the sensor elements possess a special internal structure to ensure the continuous capture of reliable measuring values. Over the years EPHY-MESS has gained valuable experience and a thorough...

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Railway Sensors_2018-7

12 | Railway sensors EPHY-MESS GmbH Coil head „Schrift“ > „Sonderzeichen einfügen“ > „Marken“ > „Aktuelle Seitenzahl“ Pitch / Azimuth drive Control cabinet EPHY-MESS GmbH Railway sensors | 13 „Schrift“ > „Sonderzeichen einfügen“ > „Marken“ > „Aktuelle Seitenzahl“

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Railway Sensors_2018-8

➜ ░░░░░░░░░░░░░░░░░░░░░ Railway sensors 08. R A I LWAY I N D U S T RY Our temperature sensors for rolling stock are manufactured according to customer’s specific requirements. The configurations seen here are examples of possible versions. Depending on the application and assembly situation, we are happy to develop suitable sensors perfectly adapted to your requirements. The temperature sensors are assembled in a harness, ideally already including EPHY-MESS speed sensors, which are responsible for the detection of train speed and direction. In general Temperature monitoring of rolling stock sets...

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Railway Sensors_2018-9

with 45° cable output straight cable output with O-ring with countersunk screws standard versions Temperature sensors The temperature sensors are used worldwide in high-speed trains, freight and regional trains or metros and trams. They monitor the temperature of: • traction motors • gears • wheel-set bearings • switching cabinets special versions The temperature sensors can be widely combined to create customized sensors. Each sensor consists of a housing with measuring element, a wiring and, if needed, a plug connection with tension release. Choice of housing type During operation the sensor...

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Railway Sensors_2018-10

Cable connections and connectors are an important interface between sensors and other assemblies, responsible for safe transmission of sensor signals. Depending on the application, extreme demands are placed on both components, which are installed in the underfloor area of rail vehicles. Choice of supply lines and cable connections Choice of connection plugs Application of Railway Sensors EPHY-MESS utilizes shielded, special heavy duty hose cables. This connection type meets the requirements of rolling stock applications which rely heavily on mechanical, chemical and thermal stability. For applications...

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Railway Sensors_2018-11

Sensors for switching cabinets Because of the multiple combinations of different sensors, basis leads and housing types, our temperature sensors can be configured to fit any installation situation. Here we have summarized the most common installation locations and matching sensor solutions. Speed sensors Speed and temperature detection on the bogie During train operation, bogies are subject to extreme loads. High temperatures occur on some components such as bearings or wheelsets. Unwanted heating leads to a loss of function of grease, which could lead to bearing damage or uneven axle pressures...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.