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- HPCU 200 BASIC - EN
HPCU 200 BASIC - EN
HPCU 200 BASIC - EN
The HPCU 200 is a high-pressure conveying unit designed for transporting liquids up to 200 bar. It features an electric motor with a frequency converter and a high-pressure pump integrated with a gearbox. The system allows adjustable volume flow via motor speed, controlled manually or through PC software, and operates on a 230 V / 50 Hz network.
Line Materials
Components in contact with the fluid are made from stainless steels (1.4305, 1.4310, 1.4404, 1.4021), anodized and nickel coatings, and plastics such as FPM, FKM (Viton®), PTFE-Compound, and Polyurethane (PUR).
Operating Parameters
The volume flow is adjustable via the electric motor's frequency converter, with a standard speed ratio of 1.25. The maximum motor speed is 3040 rpm, and the pump speed is 3800 rpm. The system can operate with or without upstream pressure.
Interfaces and Connections
The frequency converter controls motor speed and integrates with higher-level systems via Modbus or CAN. The low-pressure inlet uses a 6x4 mm plastic hose, and the high-pressure outlet features a G1/8" screwed pipe connection.
Configuration Options
Options include a frequency converter with motor, pressure control, vent or depressurization valve, and a pre-feed unit with a liquid tank. Pressure control is mechanically set with two variants for different pressure ranges.
Pressure Control
Two pressure regulator variants are available: V01 for pressures up to 130 bar and V02 for up to 200 bar, each with specific materials and pressure pulsation characteristics.
Additional Features
The system can be customized with various sensors and actuators, and ENGINEme GmbH offers programming and integration services.
Product Overview
The document provides technical specifications and design examples for the HPCU 200, a feed pump system controllable via a pressure switch or frequency converter, including a pre-feed unit design with a 22-liter water tank.
Specifications
The HPCU 200 is detailed with product number P2-000051, designed to handle pressures up to 130 bar and 200 bar, depending on the model variant (Art.-no. P2-64 and P2-72 respectively).
Execution Examples
Includes system sketches and execution examples, such as the HPCU 200 PCV + AV, featuring a pressure regulator and vent valve. Key components include a potentiometer, PC interface, and a power supply of AC, 230 V, 1 Phase.
Connection Details
The system includes a low-pressure inlet with a hose diameter of 6x4 mm and a high-pressure outlet with an internal thread size of G1/8”.
Legal Notice
The document prohibits unauthorized reproduction, distribution, and utilization, with offenders liable for damages. All rights are reserved for potential patent, utility model, or design registrations.
Catalog excerpts
Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 1 von 10 HPCU 200 High Pressure Convey Unit 200 bar High Pressure Convey Unit 200 bar Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 2 von 10 Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 3 von 10 High pressure conveying unit HPCU 200 System description HPCU 200 BASIC The HPCU 200 high-pressure conveying unit enables a supplied liquid to be conveyed to a pressure of up to 200 bar. Part of the system is an electric motor with frequency converter (FU), as well as the HPP 200 high pressure pump integrated with gearbox. The basic version of the HPCU is equipped with a hose connection for the low-pressure inlet (interface 8) and a connection for the high-pressure...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 4 von 10 Plastics: FPM, FKM (Viton®), PTFE-Compound, Polyurethan (PUR) Operating parameters The desired volume flow depends on the speed of the pump shaft. Since the pump shaft is driven by the electric motor shaft via a gear unit, the volume flow can be adjusted via the speed setting on the electric motor or its frequency converter. The standard speed ratio is i = 1.25 (n_pump/n_motor). In operation with 230V/50 Hz, the maximum speed of the electric motor is 3040...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 5 von 10 Characteristic values during operation with low or no upstream pressure If the pump is only to be operated with very low or no inlet pressure, this is possible. However, the prerequisite is that the supply line and the pump are completely vented. Since the high-pressure pump is not self-priming, it must be flushed before startup. For this purpose, the opening pressure of the valves must be overcome. This is 0.3 bar as standard. Lower pressures are possible...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 6 von 10 Connection low pressure inlet As standard, the HPCU is equipped with a connection for a 6x4 mm plastic hose. However, other connections can be realized on request. For example, a hose or a pipe screw connection is possible here. For mobile applications, a pre-feed system with liquid tank and pre-pressure pump can be connected as an option (see section 2.4). 1.6 Connection high pressure outlet The high-pressure outlet is equipped with a G1/8" screwed pipe...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 7 von 10 1. HPCU pressure regulator V01 for pressures up to 130 bar (Art.-Nr. P2-64) At pressures below 80 bar and speeds below 500 rpm, the pressure amplitudes oscillate ∓ ݟ% around the set target pressure. 2. HPCU pressure regulator V02 for pressures up to 200 bar (Art.-Nr. P2-72) At pressures below 80 bar and speeds below 500 rpm, the pressure amplitudes oscillate Ӣȓ ݟ, аݟ% around the set target pressure. This is an indication of the maximum pressure pulsations...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 8 von 10 Figure 4 Example of a pre-feed unit (PFU) with water tank (in this case 22 litres) Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten The reproduction, distribution and utilization of this document as well as the communication...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 9 von 10 Execution examples Figure 5 System sketches for different execution examples HPCU 200 Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten The reproduction, distribution and utilization of this document as well as the communication...
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Product datasheet Titel Datum / Ersteller E N G I N E me GmbH An der Industriebahn 23 13088 Berlin / Germany [email protected] Seite 10 von 10 9 LP-return flow vent/depressurisation valve (Art.-No. P2-64) PCV (pressure regulator) up to 130 bar (Art.-no. P2-64) up to 200 bar (Art.-no. P2-72) 1 POTI Potentiometer 2 KAL-PC PC-Interface 3 bis 5 I/O-Options Figure 6 Execution example HPCU 200 PCV + AV (with pressure regulator and vent valve) Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen...
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