ENGEL victory

ENGEL victory
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ENGEL victory

Product catalog summary
Overview of ENGEL Victory Injection Moulding Machine
The ENGEL victory series is a line of injection moulding machines featuring tie-bar-less technology, enhancing efficiency and economy in production. This document outlines the specifications, benefits, and technological advancements of the ENGEL victory machines.

Tie-bar-less Technology
The absence of tie-bars allows for improved use of mould space, accommodating large or bulky moulds. This design facilitates faster mould changes, reduces maintenance, and enhances automation capabilities by providing free access for robots and handling equipment.

Energy Efficiency
The ENGEL victory machines are designed for outstanding energy efficiency. They feature low-friction components, closing pressure lock-in, and electrohydraulic variable capacity pumps. The optional ENGEL ecodrive system further enhances energy efficiency, achieving savings comparable to fully electric machines.

Clamping Unit
The tie-bar-less clamping unit offers high-precision mould parallelism, reducing mould wear and extending service life. The patented Flex-Link system ensures automatic adjustment to mould parallelism during clamping force build-up.

Injection Unit
The hydraulic injection units provide excellent process control and high injection performance, essential for producing thin-walled parts. The units are equipped with servo-valves for low injection speeds and optional hydraulic accumulators for high-speed applications.

Drive Technology
ENGEL's hydraulic systems are energy-efficient, with the ecodrive system offering up to 70% energy savings compared to traditional hydraulic machines. The system eliminates the need for control valves, reducing energy losses and cooling water requirements.

Customised Solutions
The ENGEL victory series offers a range of models and options, including solutions for multi-colour applications, rubber processing, and cleanroom production. The machines can be tailored to specific production needs, ensuring flexibility and cost-effectiveness.

Control and Operation
The CC 300 control unit provides an intuitive interface for operators, allowing for easy configuration of machine and robot sequences. It supports virtual machine setup for faster mould changes and operator training. Quality monitoring modules are available for process parameter tracking and statistical evaluation.

Automation and Robotics
The machine's tie-bar-less design allows for compact automation setups, reducing footprint and system height. Robots can move horizontally, facilitating shorter production cycles and simpler operation. ENGEL offers integrated automation solutions, including the viper and ER-USP robot series, for various tasks from insert-placing to packaging.

Multi-Colour Moulding
The ENGEL victory supports multi-colour applications with flexible mould area design and various injection unit positions (W, V, L). It accommodates rotary tables, index plates, and other multi-colour mould concepts.

Conclusion
The ENGEL victory series represents a significant advancement in injection moulding technology, combining flexibility, energy efficiency, and precision. Its tie-bar-less design and modular options make it suitable for a wide range of applications, from technical parts to multi-colour moulding.
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Catalog excerpts

ENGEL victory-1

Machine system with freedom to move ENGEL victory

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ENGEL victory-2

Multi-colour applications I Page 24 Customised solutions I Page 26 Control unit I Page 20 Clamping unit I Page 12 Injection unit I Page 14 Machine series I Page 8 Drive technology I Page 16 ENGEL victory

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ENGEL victory-3

Machine systems with Space in every sense of the word. No tie-bars. Maximum scope. The unique tie-bar-less technology of the ENGEL victory improves efficiency and economy in injection moulding production. ENGEL victory

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ENGEL victory-4

ENGEL victory – a success story in figures more than... 20 years 10,000 satisfied customers Tie-bar-less. Flexible. ENGEL. Mould dimensions – unbeatable Improved use of the barrier-free mould space. Large moulds or bulky corepulls. The generously designed mould fixing platens can be used right up to their limits – and often beyond. Machine availability – excellent Faster mould changes thanks to shorter tooling times – also for tall and bulky moulds. Less maintenance overhead thanks to a robust, low-friction design. Automation – ideal conditions Fast part take-off, smaller plant footprint, lower...

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ENGEL victory-5

Tie-bar-less. Modular. ENGEL. The versatile ENGEL victory machine series. The construction kit for cost-effective injection moulding production. The tie-bar-less ENGEL victory covers the clamping force range from 280 to 5000 kN. In fact, the range of appli­ ations is considerably broader, as the moulded part to be produced is not limited by the clamping c force but by the platen size. Large mould fixing platens and the wide delivery chute of the ENGEL victory guarantee low machine investments, because with the ENGEL victory a machine with a lower clamping force will do the job just as well. Particularly...

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ENGEL victory-6

ENGEL victory spex • The special series to mark the 20th anniversary of tie-bar-less machines. • Selected models • Sequential machine movements • EHV hydraulics (alternatively ENGEL ecodrive) • Practice-oriented option pool • ENGEL CC 300 control unit • Best price/performance ratio Perfectly complementing the ENGEL victory tech and ENGEL ­ ictory ­ ombi. Special process technologies v c or applications also ­ ecessitate ­ pecial equipment on n s the injection moulding machine. Standard machines ­ become custom machines. ENGEL victory tech ENGEL victory combi • he optimum machine for multi-colour...

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ENGEL victory-7

High-precision mould parallelism The most innovative clamping unit of the past decades. With the tie-bar-less ENGEL -victory, platen parallelism – and thus mould wear – is not left to the individual components‘ sum total of production tolerances. Each tie-barless clamping unit is precisely set prior to delivery using the standard, highly sensitive platen parallelism setting. Later adjustment is possible, of course, thus guaranteeing a long service life of the machine and the moulds. During clamping force build-up the platen parallelism automatically adjusts to mould parallelism. This unique benefit...

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ENGEL victory-8

Excellent injection process control The hydraulic ENGEL injection units score extra points with reliable control of the injection moulding process. Compared with legacy injection controllers, the „mounted system“ of the injection barrels contained in the factory standard, responds extremely quickly to disturbances and any process-driven change of the control system presets, thanks to its highly-sensitive electronic control system. This ensures excellent mould part quality and reproduction accuracy. Control accuracy is even further improved by the electro-hydraulic variable capacity pumps included...

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ENGEL victory-9

Drive unit. Energy efficiency. Efficient ENGEL hydraulics. Control of all machine movements: fast, reproducible and energy-efficient ENGEL is a pioneer in energy-efficient hydraulic concepts. Even more important than efficiency of the hydraulic drive components is the basic hydraulic concept of an injection moulding machine. Since the introduction of the tie-bar-less injection moulding machine ENGEL has had a concept that guarantees in itself very low energy requirements for the central hydraulic system of the respective machine. Besides the highly energy efficient basic concept of the machine,...

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ENGEL victory-10

Drive unit. Milestone. ENGEL. • up to 70 % energy savings compared with legacy hydraulic machines • up to 100 % cooling water savings for oil cooling ENGEL ecodrive – a revolutionary hydraulics concept with decisive advantages: • xcellent energy efficiency E • Substantially lower cooling water requirements • Extremely low noise level • Optimum for clean room applications • Hydraulics „on board“ for operating corepulls The ENGEL ecodrive: the system. ENGEL ecodrive in the ENGEL victory consists of a servomotor with fixed displacement pump (instead of a permanently running asynchronous motor with...

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ENGEL victory-11

Intuitive. ENGEL. Operation. The control unit of the ENGEL victory is the perfect interface between operator and machine. Besides the clearcut design of the basic functions, the CC 300 also impresses with other elements that make it easier for the user to meet the requirements placed on injection moulding production today. Machine and robot sequences at a glance Quality monitoring The freely configurable machine sequence supports simple, individual configuration of sequences throughout the injection moulding cycle. Complex program sequences including robots can be easily and reliably visualised...

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ENGEL victory-12

Robot. Freedom. ENGEL. The injection moulding machine is in many cases only one element of the overall, often complex production cell. Robots and automation components perform a wide range of tasks. They range from insert-placing and take-off actions at the injection mould, including mounting and checking operations, to packaging of the finished product. The aspect of cost-effectiveness is usually founded in the overall concept and not its individual components. And it is precisely here that the ENGEL victory offers decisive advantages in the overall solution thanks to its tie-bar-less benefits....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.