

Introduction
The document introduces ENGEL flomo, an intelligent mould temperature control system designed to optimize production by ensuring the optimum mould temperature. This system enhances parts quality, process stability, cost-effectiveness, and energy efficiency.
Challenges in Temperature Control
Common issues in traditional temperature control include environmental influences, clogging of circuits, depositions in flow channels, stained inspection glasses, and fluctuations in temperature and flow rate. These factors can lead to a lack of connection with machine control, absence of display or monitoring, and no process documentation.
ENGEL flomo Solutions
ENGEL flomo addresses these challenges with features such as permanent process monitoring, maintenance-free and dirt-resistant systems, active compensation of process fluctuations, and constant temperature control parameters. It is fully integrated into the ENGEL CC300 machine control, allowing for displaying, monitoring, controlling, and logging of process parameters.
Technical Specifications
The system supports media temperatures up to 120°C and flow rates between 1-15 l/min or 2-40 l/min. It monitors flow rate, pressure, temperature, and temperature difference, and is available for 2/4/6/8 flow circuits.
Integration and Features
ENGEL flomo is integrated into the CC300 machine control, offering features like display, monitoring, closed-loop control, process documentation, and data set management. It includes electric motor ball valves for main shutoff, ensuring minimal pressure drop and short shutoff times.
Operational Benefits
The system allows for safe, repeatable, time-efficient, and convenient management of the temperature control process. It features smart electronics for fast communication and short response times, and optimised cross-sections for minimal pressure drop and higher flow rates.
ENGEL e-flomo and e-flomo Premium
These versions offer closed-loop flow control, ensuring constant process conditions. They allow for remote control via the ENGEL CC300 machine control, eliminating the need for direct access to the manifolds.
ENGEL flomo Stand-Alone
This mobile solution can be used with existing injection moulding machines, offering maintenance-free operation and the ability to check flow rates on moulds.
Customer Testimonial
Michael Kredel from Koziol highlights the benefits of ENGEL flomo, noting its ability to reduce rejects and improve process reliability.
ENGEL Plus Services
ENGEL offers a range of services under ENGEL Plus, including training, maintenance, optimisation, efficiency improvements, and support to enhance machine performance and productivity.
ENGEL flomo intelligent mould temperature control
Open the catalog to page 1For superior production results the optimum mould temperature is indispensable: With ENGEL flomo you can rise to this challenge. Because this smart water manifold system helps to increase parts quality, process stability, cost effectiveness and energy efficiency. Thus you can reduce or exclude exclude influences of changing conditions and achieve higher reproducibility with minimum reject rate. disturbing factors in cooling and temperature control management environmental influences clogging of circuits depositions in flow channels stained inspection glasses fluctuations of temperature and flow...
Open the catalog to page 2features: media temperature of up to 120 °C flow rate: 1-15 l/min or 2-40 l/min monitors flow rate, pressure, temperature and temperature difference integrated into ENGEL CC300 machine control available as upgrade for ENGEL CC200 machine control available for 2/4/6/8 flow circuits the solution ENGEL flomo permanent process monitoring maintenance-free, dirt-resistant system active compensation of process fluctuations constant temperature control parameters fully integrated into ENGEL CC300 machine control displaying, monitoring, controlling and logging of process parameters permanent process monitoring...
Open the catalog to page 3The optimum water manifold system to cool moulds and manage their temperature: the new generation of ENGEL flomo. These innovative compact modules which are fully integrated into the ENGEL CC300 machine control, replace conventional water batteries with variable area flow ■ closed loop control supply line monitoring electric motor ball valves supply and return lines ■ minimal pressure drop ■ short shutoff times ideal operating conditions
Open the catalog to page 4You can use ENGEL flomo to measure, monitor, log important temperature control parameters of the temperature control process; e-flomo even feature a closed loop control. All of this enables you to manage the temperature control process of your moulds in a safe, repeatable, time-efficient and convenient manner. electric control valve in return lines shutoff and control valve closed loop flow control constant process conditions dirt-resistant fast setting return line monitoring flow rate temperature and temperature difference vortex sensors ow-wear and low-maintenance l dirt-resistant precise measurement...
Open the catalog to page 5The new generation of ENGEL flomo compact and space saving
Open the catalog to page 6Closer means better: Due to its compact design the new generation of ENGEL flomo can be positioned close to the mould. Only short hose connections are required; therefore minimal heat and pressure drops occur.
Open the catalog to page 7ENGEL flomo Monitor the most important parameters of of all temperature control circuits permanently: In this water manifold, flow rate and temperature are measured by vortex sensors. These do not comprise any moving parts; consequently, they are maintenance-free. The measured values are displayed in a simple and clear manner on the ENGEL CC300 machine control. (new version available autumn 2015) ENGEL e-flomo The smart temperature control water manifold system: ENGEL e-flomo allows every batch to be produced under constant process conditions thanks to its closed loop flow control. With a simple...
Open the catalog to page 8perfectly integrated into the new ENGEL CC300 With the new ENGEL CC300 machine control managing ENGEL flomo and e-flomo is as simple as using a smartphone. Thanks to the clear information structure and various adjustment options on different user levels, the use of the entire system is very straightforward and convenient. laborate operating logic e due to individual screens for set up and operation display of the temperature control process depending on the operating mode xpanded range of features e to cover the entire application spectrum
Open the catalog to page 10the mobile stand-alone solution The water temperature control system for mobile use: With ENGEL flomo stand-alone you can equip your existing injection moulding machines with the advantages of a maintenance-free water manifold system very easily. Irrespective of whether you have an ENGEL injection moulding machine or a machine of a different brand. The system is also ideally suited for flow rate checks on your moulds. monitoring of important temperature control parameters simultaneous flow rate check of several mould circuits generating of mould data sets with the ENGEL portable control unit...
Open the catalog to page 11Your ENGEL flomo advantages no cleaning or maintenance of inspection glasses no maintenance-related costs no production downtimes constant process conditions permanent monitoring of important parameters closed loop flow control reduced rejects high operating convenience high degree of flexibility also with small production batches automatic setting of flow rate reduced setup times increased machine availability 24% of rejects result from a problem with the mould temperature The German company Koziol knows these empirically proven pitfalls of temperature control and is convinced of the benefits...
Open the catalog to page 12ENGEL flomo ENGEL e-flomo ENGEL e-flomo premium installation close to the mould minimum hose length, minimised pressure drop little maintenance requirements no contamination through algae formation or deposits and therefore no cleaning required optimised cross-section areas pressure drops are halved compared to conventional cooling water manifolds, higher flow rates visualisation display of important temperature control parameters, such as flow rates, temperatures or temperature differences at the CC300 monitoring of important temperature control parameters allowing to determine tolerance ranges...
Open the catalog to page 13ENGEL plus more than a machine For you and your production cells, plastic processing represents a constantly varying challenge for the lifetime of a machine. To tackle these challenges, we provide highly experienced support with our ENGEL plus range of services. We offer you on-site global service and support, high quality retrofits and optimisation tools, as well as a comprehensive professional training portfolio.
Open the catalog to page 14ENGEL know-how Consolidate your expertise: to make sure you and your staff stay in top form, ENGEL plus features targeted training based on the transfer of comprehensive know-how. training (seminars, e-training), forums, consulting ENGEL availability Guarantee continual productivity: ENGEL plus offers you a comprehensive range of preventive services to keep your valuable machines functioning properly at all times. maintenance contracts, protect (+), Formula 24, oil maintenance, everQ, consulting ENGEL optimisation Specifically optimise your quality level: ENGEL plus optimisation enables you to...
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