cartesian robot for injection molding machine
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movement Automated handling: Transforming an injection moulding machine into a production cell

2 / 3 Maximum efficiency in injection moulding – with ENGEL robot: > “Time is money – and quality is a matter of course” – this is the concept behind the design and specification of all Engel robots > ENGEL ERC linear robots are available for injection moulding machines with clamping forces ranging from 400 kN to 55,000 kN > ENGEL robots can be used not only with all makes and models of injection moulding machine but also for handling applications and other tasks in the general mechanical engineering field > Full integration of the RC 200 robot control in the ENGEL CC 200 machine control...

Added value through automated parts handling handling

4 / 5 The quality of a product and the efficiency of a production line depend on the consistancy of the individual processes. This applies particularly to such cyclical production processes as injection moulding. For optimum results, the parts handling system must be free from all variable influences. ENGEL linear robots and components for the handling, conveying and storing of moulded parts are the perfect complement to an injection moulding machine - and also turn the machine into a high-quality production cell.

ENGEL ERC 13-23 F Fast and compact > Special compact design for use on small machines > 3 servo axes (XYZ) as standard for high acceleration and high linear speeds > 2 pneumatic rotary axes available (BC) > Up to 3 or 6 vacuum and/or compressed air circuits possible > Modular system for flexibility of axial length > Highest precision and repeatability within a tolerance of ± 0.05 mm > ERC 13 and 23 are also available as “Servo-HLi” versions for optimized combination with tiebarless injection moulding machines ERC with servo drive – the very essence of efficiency ERC 13 F 23 F 33 F, FA, FH...

6 / 7 ENGEL ERC 63 F The power class > Rated for injection moulding machines with clamping forces of between 2,500 kN and 18,000 kN > Particularly sturdy mechanism for the handling of weights up to 30 kg > Servo drive (version F) Linear speeds of up to 3 m/s when handling a working load of 30 kg > High speed With digital servo drive capable of linear speeds of 4 m/s when handling a working load of 20 kg > Precision and repeatability within a tolerance of ±0,05 mm, like the ENGEL ERC 33-53, therefore suitable for insert-placing and assembly operations > All ENGEL ERC models are generally...

precision Designed for long-term quality and performance Amply dimensioned precision guides, light yet absolutely rigid axis supports, and a comprehensive assortment of modules for dedicated adaptation to the actual handling application are characteristic features of ENGEL automation systems.

8 / 9 The rack-and-pinion drives are permanently lubricated for long service life and minimum maintenance All Engel robots are equipped, from size ERC 63 upwards, with a telescopic vertical axis as standard, thus keeping the overall height of the machine within an acceptable limit. The double guide system ensures optimum rigidity Minimum changeover times thanks to rapid-action coupling system mounted directly on the vertical axis The clearly arranged display of vacuum and compressed air circuits and the simple means of switching over from vacuum to compressed air and vice versa considerably...

The RC 200 robot control system – either integrated in the EC / CC 200 or as a stand-alone unit One system for both machine and robot With the EC / CC and RC 200, ENGEL offers a new control system for the extended integration of machine and robot. The machine and robot can now be set and monitored via the same control panel for optimum logical coordination. The generously configured touchscreen operator interface, with its choice of graphical or alphanumeric input, offers state-of-the-art operator comfort. The already familiar, service- proven ENGEL operating logic has now been augmented by...

10 / 11 Programming made easy Modular system based on standard, tried-and-tested operating sequences with predefined parameter masks makes programming skills unnecessary. Using the “QuickSet” function, the operator can immediately import the actual position of the robot into any function command, thereby considerably assisting the set-up operation. The “QuickPos” function allows the operator to move the robot to an exactly predefined position at the push of a button. The Graphic Sequence Editor permits visual, flow-chart programming of machine and robot sequences. Predefined standard...

The ER – USP is compact and sturdily built. As the robot itself is mounted on the stationary platen, the safety guard of the machine also safeguards its working area. The discharge chute for the sprue is likewise an integral part of the machine’s safety guard. The robot can be swung to one side in order to allow easy access whenever mould changeis required. The robot control takes the form of a mobile hand terminal (RC 15) which is attached to the machine during automatic operation by means of a magnetic holding device. “Easy Logic” programming – with a choice of 11 preprogrammed standard...

12 / 13 The ER-HLi robot is used in cases where moulded parts cannot be gravity-discharged from the mould because they are still hot and easily damaged, or in cases where the parts are to be packed directly at the machine. Normally, the ER-HLi robot is mounted on the stationary platen and the parts are deposited on an integrated conveyor belt located within the safety guard. In order to provide easy access to the mould, the position of the conveyor belt can be shifted side-ways in the machine direction. The system can also be optionally equipped with a reversing conveyor as well as a clear...

high speed Highest speeds for the thinnest lightweights The performance features of this series are: > Linear speeds of up to 10 m/s > max. acceleration 120 m/s². That‘s approx. 12 times faster than acceleration due to gravity! > minimum demoulding time is 0.3 sec The “Speedy” high-speed parts-removal robot can be easily combined with such ENGEL peripherals as the ENGEL Trayserver, converting a fast-cycling injection moulding machine, for example, into a fully automated high-speed production cell. ERS high-speed parts-removal robots: (Speedy) Product development generally reveals a marked...