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NEXSYS® TPPL, EVOLUTION AND FLOODED

NEXSYS® TPPL, EVOLUTION AND FLOODED

Product catalog summary
Battery Charging Procedure Overview
This document outlines the procedure for charging industrial lithium-ion batteries, specifically NexSys® iON batteries, and emphasizes adherence to safety and OSHA regulations.
Safety Precautions
  • Inspect connectors and cables for damage before use to prevent electrical hazards.
  • Only authorized EnerSys® Service Representatives are permitted to service the battery and charger.
  • Use only EnerSys-approved chargers for NexSys® iON batteries.
Charging Process
  1. Ensure cables are undamaged and connectors are clean before connecting the charger to the battery using the dedicated charging connectors.
  2. Do not use the equipment connection cable for charging.
  3. Once connected, the traction contactor opens, cutting power to the truck and enabling driveaway protection.
  4. The charger automatically wakes the battery if it is off and initiates charging.
  5. Charging begins after CAN communication is established between the battery and charger.
  6. The charge current is optimized automatically based on battery and charger conditions, ensuring fast charging and optimal battery life.
  7. If charging needs to be stopped before completion, press the ON/OFF button on the charger before disconnecting the battery.
  8. Once fully charged, the charger will indicate completion, and the battery should be disconnected.
Additional Notes
  • Charging will stop if the battery detects a fault.
  • For detailed instructions and safety precautions, refer to the manual provided with the battery or charger.
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Catalog excerpts

NEXSYS® TPPL, EVOLUTION AND FLOODED-1

BATTERY CHARGING PROCEDURE 100% Prior to connecting, ensure cables have no damage and connectors are free of contamination. Connect charger cables to battery using the dedicated battery charging connector(s). Do not charge with cable that connects battery to equipment. After connection is complete, power to equipment will turn off, enabling driveaway protection. If battery is OFF, the charger automatically wakes battery and initiates charge. Observe all safety and OSHA regulations for industrial lithium-ion batteries. Report any damaged connectors or cables to your supervisor, as this presents an electrical hazard. The battery will either have a SINGLE or DUAL charging cables, depending on the battery model and application charge rate. Charge rates optimize automatically. Charging will stop if battery detects a fault. The optimal charge current will automatically be determined based on the battery conditions (SoC, temperature, etc.) and charger conditions (temperature, charger size). The charge level will dynamically change during the charging process, ensuring fast charging and optimal lifetime of the product. Press the charger’s ON/OFF button before disconnecting battery from charger. Charger will indicate when full charge is achieved. Disconnect battery from the charger at this time. Only authorized representatives may service charger. If required to stop charging prior to completing the charge, press the ON/OFF button on the charger prior to disconnecting. The battery must not be disconnected while still being charged by the charger. At this point, the charger is no longer supplying current to the battery, and the charge plug(s) should be disconnected from the battery. The battery will then automatically open the charge path and close the traction path, supplying power to the truck. Only authorized EnerSys® Service Representatives may service the battery and charger. Only EnerSys-approved chargers are to be used to charge NexSys® iON batteries. Once a charging cable is connected, the traction contactor will open, removing power from the truck. Charging will begin after the CAN communication has started between the battery and the charger, which occurs when the charging cable with CAN is connected. For detailed operating instructions and safety precautions, please refer to the manual provided with the battery or charger. 1-800-ENERSYS (USA) Other regions: www.enersys.com © 2024 All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted. Subject to revisions without prior notice. E.&O.E.

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