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Workholding Pumps

Workholding Pumps

Product catalog summary

Introduction: This document provides comprehensive information on Enerpac's hydraulic power sources, detailing specifications, selection criteria, and options for various applications. It covers manual, air-operated, and electric pumps, along with accessories and system components.

Main Sections:

Yellow Pages Reference: A section called 'Yellow Pages' is referenced for safety instructions, hydraulic information, technology, and conversion charts.
Power Sources: Enerpac offers a range of power sources from manual pumps to customizable electric motor-driven units, emphasizing versatility and reliability.
Pump Selection: Guidance is provided on selecting the appropriate pump type based on application needs, including economy electric pumps for small fixtures and electric submerged pumps for quiet operations.
Pump Options: Options include reservoir size, valve type, and accessories for automation, such as pressure switches and control pendants.
Technical Specifications: Detailed specifications are provided for pressure (65 - 700 bar), flow rate (0.08 - 8.7 l/min), and reservoir capacity (up to 40 liters).
Turbo II Air-Hydraulic Pumps: These pumps are highlighted for their efficiency in medium and lower cycle applications, with features like adjustable pressure relief valves and low noise levels.
Application & Selection: Charts and tables compare different pump models, their oil flow rates, and pressure capabilities.
Accessories and Components: Information on gauges, regulator-filter-lubricators, and other accessories is provided to enhance system functionality.

Critical Information: The document emphasizes the importance of selecting the right pump based on factors like air or electric preference, cycle frequency, and oil volume requirements. It also highlights the need for flexibility in air inlet pressure and the benefits of using electric pumps for high cycle applications.

Air Hydraulic Boosters: The document provides detailed technical specifications and applications for the AHB and B series air hydraulic boosters, as well as related components such as air valves and electric pumps. These boosters convert compressed air into high hydraulic pressure, suitable for automated clamping systems.

Specifications:

AHB Series Boosters: These boosters have a large air piston area, allowing for high hydraulic pressure generation. They are available in various models with pressure ratios ranging from 1:16 to 1:64, and can handle pressures up to 350 bar.
Air Valves: The VA-series directional air valves provide manual or electric control for air-operated hydraulic units, enhancing productivity and efficiency.
Electric Pumps: Lightweight, compact electric pumps suitable for powering small to medium-sized fixtures are described, featuring two-speed operation and universal motors.

Procedures and Recommendations:

For vertical mounting of boosters, an elbow fitting is recommended for the oil reservoir.
Do not exceed the flow rate requirements of the components being used.
Regular maintenance includes changing oil every 500 working hours and replacing filters quarterly or when changing oil.

Key Components and Accessories:

RFL-102: Regulator-Filter-Lubricator that regulates air pressure, filters air input, and lubricates air motors.
VR-3: Rapid exhaust valve for faster booster operation.
QE-375: Muffler to reduce noise levels of exhaust air.

Important Notes:

Ensure that the output flow rate is matched to the hydraulic components used in the system.
Use appropriate adapters and fittings for specific model requirements.

Electric Pumps: The document provides detailed specifications and configurations for electric pumps, particularly focusing on the Z-Class and WER series. It includes information on model numbers, components, and customization options for submerged and electric pumps used in industrial applications.

Specifications: Various pump models are outlined, including their motor types, flow rates, pressure capacities, and reservoir sizes.

Procedures: Instructions for building custom submerged pumps are provided, including an ordering matrix that guides users through selecting the appropriate components based on their specific needs.

Standards and Compliance: All Z-Class electric pumps comply with CSA and CE standards, ensuring they meet international safety and performance requirements.

Recommendations: The document suggests using specific valve series for different pump models and highlights the importance of selecting the correct pressure switch for optimal performance.

Key Components and Options: Various components and optional accessories, such as LCD electrical packages, pressure transducers, and heat exchangers, are listed to enhance pump performance and durability.

Data Interpretation: Charts and tables illustrate the relationship between oil flow rates and hydraulic pressure for different pump models.

Critical Information: The document highlights the importance of selecting the correct power supply and valve operation type for specific applications.

Thermal Sensing and Pressure Monitoring: The document highlights the importance of thermal sensing for oil temperature feedback and low oil level detection in pump reservoirs.

Product Specifications: Various product specifications are listed, including voltage options, pressure ranges, and product models.

Pallet Coupling Pumps: These pumps offer automatic pressure control for palletized fixtures with programmable clamp and unclamp pressure settings.

Continuous Connection Pumps: Designed for continuous pressure maintenance, these pumps include a pilot-operated check valve and a high-efficiency design for increased oil flow.

Single Station D03 Pumps: These pumps are compatible with industry-standard D03 style directional valves and offer increased flow rates and reduced power consumption.

Electric Driven Workholding Pumps: These customizable pumps feature electric controls, pressure switches, and stackable valve stations.

Important Recommendations: Enerpac recommends a pressure differential of no less than 14 bar for most applications.

Advanced Workholding Pumps: The document provides detailed information on Enerpac's advanced workholding pumps, specifically the ZW5 series, designed for production tooling applications.

Specifications: The pumps offer a compact size with an oil flow rate of 1.64 l/min and a motor capacity of 1.1 kW.

Applications: Enerpac electric pumps can be used in conjunction with swing cylinders, work supports, directional valves, control valves, and sequence valves to provide a complete clamping solution.

Product Selection: Various models of the ZW5 series pumps are listed, detailing their oil flow, pressure range, voltage, and other specifications.

System Components: Additional components such as pressure gauges, directional valves, and oil level glasses can be integrated into the system.

Options and Customization: Users can customize their systems with Enerpac VP-series valves and other options.

Additional Systems: Various system configurations are outlined, including air-powered pumps with manual or dual solenoid valves and electric pumps with dual solenoid valves.

Catalog excerpts

Power sources Whether you need to run your parts once a day or 24 hours a day, Enerpac has the power source to help you get the job done. Power sources range from simple manual pumps to air operated, to fully customizable electric motor driven units. With a wide variety of accessories to choose from, Enerpac power units are easily the most versatile and reliable in the industry. Refer to the “Yellow Pages” of this catalog for: • Safety instructions • Basic hydraulic information • Advanced hydraulic technology • FMS (Flexible Machining Systems) technology • Conversion charts and hydraulic symbols. □ 197 ►

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Turbo II air-hydraulic pumps Air-hydraulic pumps Air-hydraulic pumps Air-hydraulic boosters Economy electric pumps Electric submerged pumps Z-Class Electric pumps Return line filter kit and heat exchanger kits Level/temperature switch and pressure transducer Valve manifolds Pallet coupling pumps Continuous connection pumps Single station D03 pumps Electric driven workholding pump Hand pumps Enerpac system solutions

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Flow rate: 0,08 - 8,7 l/min Pressure: 65 - 700 bar Reservoir: Up to 40 liters Work Supports Linear Cylinders Power Sources Select your pump type Air operated pump Best choice for medium circuits with intermittent or medium duty applications. Air operated pumps have lower flow rates than electric pumps, but are more economical. Swing clamps Collet-Lok® products Air hydraulic booster Best choice for small circuits with intermittent or mediumduty applications. Air hydraulic boosters provide a single shot of oil to your circuit at high pressure. Options Manual valves Economy electric operated pump...

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Choosing a pump Flow rate: 0,08 - 8,7 l/min Factors to consider when choosing a pump I s an air or electric pump preferred H ow frequently will the pump cycle A re there size constraints where the pump would be mounted W hat is the oil volume of the clamps actuated together in each group I s there an accumulator? What is the oil volume A re there sequence valves? What is the setting of the first one A re the control valves to be controlled by the machine controller Enerpac Workholding Pump Comparison Chart What oil flow is right for you? Power Sources Enerpac Workholding Pumps – Oil Flow Comparison...

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Turbo II air-hydraulic pumps Collet-Lok® products Application & selection Quick and powerful hydraulic supply in an economical air-powered unit • On-demand stall-restart operation maintains system pressure, providing clamping security • External adjustable pressure relief valve (behind sight glass) • Internal pressure relief valve provides overload protection Work Supports Swing clamps • Reduced noise level to 75 dBA • Operating air pressure: 4-8,5 bar – enables pump to start at low air pressure** • Reinforced heavy-duty lightweight reservoir for applications in tough environments • Five valve...

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Application & selection Select the required output: PATG series • Momentary air inlet treadle for operation of single-acting cylinders • Provides advance, hold and retract functions. Turbo II air-hydraulic pumps E Bombas hidroneumáticas F Pompes hydro-pneumatiques D Lufthydraulische pumpen PACG series • Momentary or continuous air inlet treadle • A remote valve is required for operation of cylinders. Options Gauges and accessories PASG series • Momentary or continuous air inlet treadle • Suitable for mounting any single- or double-acting valve with a D03 mounting configuration For high cycle...

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Power Sources Linear Cylinders Work Supports f Swing clamps Collet-Lok® products 1,9 litre Turbo Air Pump The 1,9 litres Turbo pump models feature a drawn steel reservoir with an oil level sight glass. Choose from models with a P & T manifold for use with remote mount valves, a single station D03 manifold, the standard treadle or manual 4 way valve models. The PARG series uses an air operated pendant to control the pump functions. Or build a system pump with multiple Enerpac VP valve series, VP03 series or VsS/ VST series D03 mount valves. The VMMD series D03 Manual valves can also be used. [1...

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Dimensions & options PA-serieS Oil Flow: 0,08 - 2,46 l/min PARG series O Product selection Reservoir: 1,9 - 7,5 litres E ) Bombas hidroneumaticas F ) Pompes hydro-pneumatiques D Lufthydraulische pumpen PAMG series PATG series ▼ User supplied valves Remote mount |PACG-30S8S PACG-50S8S 7,5 Pump mount, Single D03 Valve |PASG-30S8S PASG-50S8S 7,5 Pump mount, Two D03 Valves |PACG-30S8S-MB2 PACG-50S8S-MB2 7,5 Pump mount, Four D03 Valves |PACG-30S8S-MB4 PACG-50S8S-MB4 7,5 Pump mount, (1-8) VP Valves 1PACG-30S8S-WM10 PACG-50S8S-WM10 7,5 1) At 0 bar hydraulic and 7 bar air pressure. Sound level: 75 dBA....

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Air Pump Collet-Lok® products ZAJ-065-series Heavy-duty Air Powered Pump • uited for use in production applications S • ,8 litre steel reservoir with sight glass, 3 mounting flange. E Bombas hidroneumáticas F Pompes hydro-pneumatiques Power Sources Linear Cylinders Work Supports Swing clamps ZAJ-06505M1 Pressure and tank manifold for use with remote mounted valves. ZAJ-06505S1C 2-position/3-way normally closed solenoid valve for use with singleacting circuits. ZAJ-series These heavy-duty air driven pumps are well suited for use in production applications. Available with a P & T manifold for use...

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Air hydraulic power pumps Max. flow: 0,98 - 1,97 l/min Pressure: 210 - 350 bar Portable air hydraulic power • Patented air saver design - minimal air usage for lower cost operation • Quiet internal air muffler 80 dBa • 360° swivel oil and air fittings for easier system setup • External adjustable relief valve Pompes hydro-pneumatiques • Built-in 3-way, 2-position valve provides advance-retract cycle operation for single-acting cylinders. PA-series Compact, lightweight, air driven power source. Treadle start on pump activates pump operation. Best choice for single-acting cylinders. Options Regulatorfilter-lubricator...

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Workholding Pumps

Workholding Pumps

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