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Press Accessories & Application Ideas

Press Accessories & Application Ideas

Product catalog summary
Overview: The document provides detailed information on various types of hydraulic presses and their applications, focusing on V-Blocks, Hydra-Lift, and Hydrajust systems. It also highlights specific high-accuracy press systems used in industrial applications.
Specifications:
  • V-Blocks: Available in 10, 25, 50, 75, and 100-ton capacities. Designed for positioning pipes and bars, each model includes two V-blocks.
  • Hydra-Lift: Available in 50, 100, and 200-ton capacities. Features effortless daylight adjustments and includes an accessory chain.
  • Hydrajust Bed Positioning: Available in 100 and 200-ton capacities. Allows easy bed adjustments but is not designed to withstand full cylinder capacity.
Procedures and Applications:
  • Fully Automated PLC-Controlled 1800 Ton High-Accuracy Press: Used for producing magnetic acceleration coils with high force and accuracy. The press force and coil temperature are monitored by a PLC Control System.
  • 600 Ton High-Accuracy Collar Press: Utilized for forming sheet metal into cylindrical collars with tight tolerances. It features two hydraulic systems with 25-ton and 75-ton cylinders to position and press sheets, respectively.
Recommendations:
  • Ensure proper use of Hydrajust systems only for bed adjustments, not for full capacity operations.
  • Consider using high-accuracy presses for applications requiring precise force and temperature control.
Key Insights: The document emphasizes the importance of selecting the right press system for specific industrial applications to enhance productivity and reduce costs. It also highlights the role of advanced control systems in achieving high accuracy and efficiency.
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Catalog excerpts

Press Accessories & Application Ideas-1

Press Accessories & Application Ideas Description Press Capacity and Press Series Model Number 10 ton Bench VLP-Presses 25 ton Workshop XLP-Presses 50 ton Workshop XLP-Presses 75 ton XLP- and 100 ton VLP-Presses 200 ton Workshop VLP-Press 200 ton BPR-Roll-Frame Press • acilitate positioning of F pipes and bars • ll V-Block model numbers A include 2 V-blocks. 50 ton BPR-Roll-Frame Press 100 ton BPR-Roll-Frame Press 200 ton BPR-Roll-Frame Press • llows easy, effortless A daylight adjustments • Includes accessory chain. 100 ton Workshop VLP-Presses 200 ton Workshop VLP-Press • llowing effortless daylight A adjustment by moving the lower bed up and down • an be used with presses C equipped with doubleacting cylinder. IMPORTANT! The “Hydrajust” bed positioning is not designed to withstand full cylinder capacity, only to be used for bed adjustment. ▼ PRESS APPLICATION IDEAS ◀ 600 Ton High-Accuracy Collar Press For production of accelerator coils, sheet metal needs to be formed into a specific shape and size. The end product of this forming is a cylindrical collar, which has a very solid structure, specific shape, and a tight tolerance for circularity and concentricity. The Enerpac team was consulted to accomplish this task using proven high-pressure technology. The 600-ton press consisted of two separate hydraulic systems. The first system featured eight 25-ton cylinders, to position the sheets, while the second system featured eight 75-ton cylinders, to press the sheets into the correct shape. The results were a hydraulic press system that increased productivity and lowered operating costs. Fully Automated PLC-Controlled 1800 Ton High-Accuracy Press ▶ The pressing and heating cycle, during the production of magnetic acceleration coils, required high force and highaccuracy to ensure absolute quality. Enerpac was consulted to assist in the design of a high accuracy production press. Control of the press force is monitored along with the temperature of the coils during forming by a PLC C

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.