Bolting Tools E415
Bolting Tools E415
This section provides foundational knowledge on bolting, emphasizing the importance of proper alignment and tightening techniques to ensure joint integrity and safety. It highlights the need for precise torque application.
Details procedures for torque tightening and tensioning, using hydraulic and pneumatic torque wrenches for controlled fastening. It also discusses manual torque multipliers for situations without external power.
This software assists in managing bolted connections by offering tool selection, bolt load calculations, and pressure settings, ensuring comprehensive documentation and traceability.
Provides a reference for standard hexagon nut and bolt sizes, essential for tool selection and compatibility with various applications.
Emphasizes safety in bolting operations, aiming for zero incidents, and outlines best practices to prevent accidents.
Describes training programs and maintenance services to enhance user proficiency and equipment longevity, highlighting the importance of regular maintenance and calibration.
Discusses challenges of misaligned joints and introduces Enerpac's ATM-Series Flange Alignment Tools to rectify misalignment without additional stress on pipelines.
Explores tools and techniques for controlled bolting, including hydraulic bolt tensioners and nut cutters, to ensure even joint closure and prevent component damage.
Details the calibration process for torque wrenches, ensuring accuracy and compliance with international standards, and emphasizes regular calibration.
The document provides comprehensive solutions for bolting challenges, emphasizing safety, accuracy, and efficiency, with Enerpac's tools and software designed for reliable and safe operations.
Provides detailed specifications and options for the S-Series X-Edition torque wrenches, including models, optional drives, and accessories, along with calibration details and safety features.
Lists models of torque wrenches with maximum torque capacities, dimensions, and hexagon sizes for both imperial and metric Allen® drives.
Describes optional accessories like Allen® drives, reaction arms, and Pro Series swivels for improved tool fit in restricted areas.
Calibration certificates detail the calibration process and standards used, ensuring accuracy within +/- 3% across the full stroke.
Emphasizes safety features of the wrenches, such as strength-to-size ratio and robust manifold design, with handles for enhanced maneuverability.
X-Edition tools are compatible with standard edition tools and various accessories, offering maximum versatility.
Highlighted as a hands-free solution to improve operator safety and speed up the bolting process.
Provides comprehensive information on the S-Series X-Edition torque wrenches, focusing on specifications, accessories, calibration, safety, and versatility.
Provides a selection chart for hexagon cassettes used in bolting applications, emphasizing durability and versatility.
Includes nominal torque, hexagon range, and maximum operating pressure for various models.
Lists models with corresponding drive unit model numbers, weight, and hexagon reducer sizes.
Includes optional hexagon reducing inserts and back-up spanners to prevent the back nut from turning during operations.
Provides ordering instructions and references for detailed dimensions and additional information on hexagon sizes.
Provides technical specifications, calibration data, and usage guidelines for Enerpac's torque wrenches, including UltraSlim Stepped-Width Cassettes and accessories.
W-Series torque wrenches are designed for high endurance and performance in tight spaces, with a hexagon range and maximum operating pressure.
Includes a calibration certificate detailing the calibration process and standards used, ensuring accuracy.
Tools are designed for versatility and ease of use, with interchangeable cassettes and robust handles.
Lists accessories such as reaction arms, hoses, and swivels to enhance versatility and fit in restricted areas.
Examples include the use of tools on oil and gas flanges and wind turbine assemblies, emphasizing reliability and precision.
Provides detailed specifications for hydraulic torque wrenches, including hexagon and square drive models.
Outlines calibration procedures using a pneumatic torque wrench.
Emphasizes the importance of using specific hoses and paste to maintain system integrity and reduce friction.
Includes extended reaction arms and tubes for increased versatility.
Notes simplicity, versatility, and accuracy, with a robust design for reduced maintenance.
Tables and charts provide detailed dimensions, weight, and torque output for various models.
Provides specifications, applications, and calibration procedures for pneumatic and electric torque wrenches.
Designed for high-speed continuous rotation with features for operator safety and consistent performance.
Suitable for complex jobs requiring precision and traceability, with features for easy operation.
Includes a mobile calibration system and various accessories for different applications.
Emphasizes ergonomic design to reduce operator fatigue and risk of injury.
Provides specifications and operational guidelines for various models of torque wrench pumps and related accessories.
Details calibration accuracy, nominal output torque, and square drive range for pumps.
Includes a carrying case and selection matrix for wrench-pump combinations.
Details several pump models, including portable cordless pumps and electric torque wrench pumps.
Pumps are designed for high efficiency, durability, and ease of use.
Includes interactive pendants, user-adjustable valves, and convenient oil fill ports.
Offers software solutions for managing bolted connections.
Provides specifications and features for various tensioners, including load capacity and stroke.
Includes load cell models with different thread sizes and effective areas.
Features twin ports for quick connection and detachable bridge.
Compact design with a unique Split Nut® design for rapid application.
Designed for critical fastening applications with features for efficiency and durability.
Designed for critical fastening applications in turbines, offering high performance in tight spaces.
Includes Auto-Retract Pistons, Zinc Coating, and Over-stroke Indicator.
Details bolt range, load range, and maximum operating pressure.
Designed for tensioning wind tower foundation bolts, providing speed and precision.
Includes corrosion protection and long-life seals.
Designed for foundation fastening applications with an elliptical geometry.
Includes Max. Stroke Indicator and corrosion protection.
Can tension every single stud in a joint simultaneously, avoiding conventional bolt tightening problems.
Provide a simple and effective method of tensioning large bolts in difficult-to-access areas.
Provide a precise solution for mechanical jointing issues, offering benefits like accurate bolt loads and suitability for space-limited areas.
Used in various applications, including flange clamps and turbines.
A lightweight, portable high-pressure hand pump with a two-speed operation.
Hydraulic tensioners offer safe, reliable, and repeatable tensioning.
Features a high-efficiency motor and two-stage design for high flow at low pressure.
A general-purpose, high-pressure air-driven pump with a compact design.
Include a single-acting cylinder, two-speed pump, safety hose, and calibrated gauge.
HF oil is formulated for power pumps, offering maximum efficiency and heat transfer.
Details oil specifications, packaging, and hydraulic oil and torque wrench hoses.
Provides models, capacity, and maximum spread range.
Features portable, lightweight tools suitable for various flange standards.
Provides models and maximum spread force.
Features single-acting, spring return, and tri-blade technology.
Tools are used for flange alignment, nut splitting, and hydraulic operations in various industries.
Use genuine Enerpac hydraulic hoses for system integrity.
Includes a 115 V charger, with options for a 230 V charger.
Features an integrated pressure gauge.
Provide safe and high-precision alignment for various flange standards.
A portable set with an adjustable cutting head for flange OD facing.
Developed for safe and effective flange joint maintenance.
Features include a revolving handle and no finger pinch points.
ATEX certified, practical, portable, and lightweight.
Outlines technical specifications required for a bolting application, including bolt quantity and diameter.
Emphasizes the importance of using proper PPE and following correct bolting procedures.
Explains the function and behavior of bolts and nuts, highlighting elasticity and preload.
Distinguishes between uncontrolled and controlled tightening methods.
Involves applying preload to a fastener by turning the nut.
Involves the direct axial stretching of the bolt to achieve preload.
Provides definitions for terms related to bolting and tensioning.
Outlines steps for fitting the bolt tensioner and applying hydraulic pressure.
Includes Bolt-Up, INFORMATE, and iDMS for bolt load and stress analysis.
Recommends using only 80% of manufacturer’s pressure and load ratings for safety.
Provides conversion factors for various measurements.
Enerpac is a global leader in high-pressure hydraulic tools and solutions.
Provides a variety of tools including cylinders, pumps, and bolting solutions.
Offers a Bolting Calculator and access to technical documents.
Enerpac Academy offers training programs focused on safe tool use.
Emphasizes safety through the Goal Zero initiative.
Provides contact details for regional offices.
Offers a comprehensive range of products including alignment tools and tightening solutions.
Provides a variety of controlled tightening options.
Offers hydraulic nut splitters and spreading tools for joint separation.
Has a global presence with offices and distributors worldwide.
Includes detailed sections on various product categories.
Offers safety instructions, tightening and tensioning theory, and training through the Enerpac Academy.
All information in the catalog is subject to change due to product improvements without prior notice.
Catalog excerpts
CONTROLLED TIGHTENING and LOOSENING Manual Multipliers Hydraulic Square Drive Torque Wrenches Hydraulic Hexagon Torque Wrenches Pneumatic Torque Wrenches Electric Torque Wrenches Page 4-44 TORQUE WRENCH PUMPS Cordless Torque Wrench Pumps Electric Torque Wrench Pumps Air Driven Torque Wrench Pumps Page 45-61 Bolt Tensioners Tensioning Hand Pump Electric Tensioning Pumps Air Driven Tensioning Pumps Hoses and Couplers Page 62-82 JOINT ASSEMBLY, POSITIONING and SEPARATION BOLTING TOOLS TENSIONING TOOLS and PUMPS Cylinder-Pump Sets Spread Cylinders Flange Alignment Tools Flange Spreaders Nut Cutters Page 83-97 Flange Spreading Tools Flange Pulling Tools Valve Change-Out Tools Wind Tower Flange Alignment Tools Portable Machining Products Page 98-115 FLANGE MAINTENANCE TOOLS YELLOW PAGES Safety Instructions Tightening & Tensioning Theory Bolting Integrity Software Solutions Enerpac Bolting Van Enerpac Academy & Training Centers Page 116-129
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Enerpac Bolting Tools Enerpac's Bolting Solutions caters to the complete bolting work-flow, ensuring joint integrity in a variety of applications throughout industry: Joint Assembly From simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems. Controlled Tightening Enerpac offers a variety of controlled tightening options to best meet the requirements of your application, ranging from manual torque multipliers, to pneumatic...
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Table of Contents Tool Type and Function Bolting Solutions Torque Tools, Controlled Tightening & Loosening 4-44 Manual Torque Multipliers E 4-5 Hydraulic Square Drive Wrenches S 6-9 Heavy-Duty Impact Sockets BSH 10 Back-Up Spanners BUS 11 Hydraulic Hexagon Wrenches W 12-25 UltraSlim Stepped Width Cassettes W-SL 22-23 Low Profile Hexagon Wrenches RSL, RLP 26-35 Square Drive Hydraulic Wrenches RSL, RSQ 36-37 Pneumatic Torque Wrenches PTW 38-39, 42 Electric Torque Wrenches ETW 40-42 Mobile Calibration Stand MCS 44 Torque Wrench Pumps 45-61 Selection Matrix Pumps - Wrenches 45 Cordless Wrench Pumps...
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ATM-Series Flange Alignment Tools Misaligned Joints Solution: Flange Alignment Tools Joints must be pulled together and correctly aligned prior to tightening. Current methods of manipulation tend to be dangerous and involve a high degree of manual lifting using slings, hooks and lifting gear. These methods can damage joint components, are time consuming in setup and disassembly, operational time and the amount of manpower required. S, W and RSL-Series Torque Wrenches Controlled Tightening when External Power is Unavailable Applications are often located where external power sources to drive air...
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Controlled Bolting Solution: Hydraulic Bolt Tensioners Increasing Health and Safety, Environmental and Productivity requirements demand even and parallel joint closure to ensure a sound assembly, especially on pressure containing vessels. This often requires the simultaneous tightening of multiple fasteners. Often nuts are difficult to remove, while loosening using tightening tools is possible it generally requires larger equipment and is time consuming. HM, GT, EAJ-Series, Bolt Tensioners Enerpac Bolt Tensioners can achieve accurate preload in single or multiple fastener applications simultaneously,...
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E-Series, Manual Torque Multipliers ▼ Shown from left to right: E291, E393, E494 Accurate, Efficient Torque Multiplication When accurate make-up or break-out of stubborn fasteners requires high torque Typical Torque Multiplier Applications • High-efficiency planetary gear sets achieve high output torque from low input torque • Most models operator protected by anti-backlash device • Multiplier output accuracy ± 5% of input torque • Reversible, tighten or loosen bolts • Reaction bar or reaction plate type • Angle-of-turn protractor standard on E300 series models • Reaction plate models offer increased...
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Manual Torque Multipliers Manual Torque Multipliers Enerpac manual torque multipliers provide efficient torque multiplication in wide clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications. Use Reaction Bar Models: • where space is limited • where multiple reaction points are available • when portability is desirable Use Reaction Plate Models: • above 3200 Ft-lbs....
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S-Series, Square Drive Hydraulic Torque Wrenches ▼ Shown: S3000PX Setting New Standards in Safety, Simplicity and Performance Two Handle Styles R obust angled positioning handles come standard with every S-Series (X-Edition) tool. Straight positioning handles are available as accessories. Compatible S-Series (X-Edition) wrenches Straight Angled positioning positioning handles handles (optional) (standard) Supplied with an eyebolt handle (SWH10EA) Safety and Performance • Compact, high-strength uni-body construction provides a small operating radius without sacrificing endurance • 35° rotation...
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S-Series, X-Edition, Square Drive Torque Wrenches Standard are ① ② ⑥ ⑧. Other items are optional. Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. Select the Right Torque ① Drive Unit ② Angled Positioning Handle ③ Straight Positioning Handle ④ Pro Series Swivel ⑤ Reaction Tube Extension ⑥ Standard Reaction Arm ⑦ Allen® Drive ⑧ Square Drive ⑨ Short Reaction Arm ⑩ Extended Reaction Arm Square Drive Range: *TORQUE WRENCH SELECTION (based on socket size range) Nose Radius: Maximum Operating Pressure: Torque Range (Ft.lbs)...
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SDA-Series, Allen Drives ® ① Drive Unit ② Angled Positioning Handle ③ Straight Positioning Handle (optional) ④ Pro Series Swivel (optional) ⑤ Reaction Tube Extension (optional) ⑥ Standard Reaction Arm ① ⑦ Allen® Drive (optional) ⑧ Square Drive ⑨ Short Reaction Arm (optional) ⑩ Extended Reaction Arm (optional) TORQUE WRENCH Hexagon Size Allen® Drive: OPTIONAL ALLEN® DRIVES, IMPERIAL SHORT REACTION ARM FOR ALLEN® DRIVES OPTIONAL ALLEN® DRIVES, METRIC Model Number Hexagon Size Maximum Model Number Torque Hexagon Size Maximum Model Torque Number Model Number
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