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Bolting Solutions

Bolting Solutions
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Bolting Solutions

Product catalog summary
Introduction and Capabilities
Enerpac offers a wide range of bolting tools for controlled tightening and loosening, joint assembly, and separation, focusing on safety, efficiency, and versatility in industrial environments.
Bolting Solutions – Product Range Overview
The document categorizes bolting tools into torque tools, torque wrench pumps, tensioning tools, and joint assembly and positioning tools, detailing specific products like manual torque wrench multipliers and pneumatic torque wrenches.
Controlled Tightening and Loosening
Enerpac provides hydraulic and pneumatic torque wrenches for high accuracy and efficiency in environments lacking external power sources.
Torque Tools
Includes manual torque multipliers, hydraulic square drive wrenches, and pneumatic torque wrenches, designed for high torque output and precision in industrial applications.
Tensioning Tools
Hydraulic bolt tensioners achieve accurate preload without rotational twist, suitable for simultaneous tightening of multiple fasteners.
Joint Assembly and Positioning
Tools like cylinder-pump sets and flange alignment tools reduce manual effort and increase safety during joint assembly.
Joint Separation
Hydraulic nut cutters and wedge spreaders offer safer and more efficient alternatives for separating stubborn joints and removing corroded nuts.
Technical Information
Includes technical specifications, torque charts, and guidelines for selecting appropriate tools, emphasizing safety and efficiency.
Ultra Slim Bi-Hexagonal Cassettes
Detailed specifications and features of Enerpac's Ultra Slim Bi-Hexagonal Cassettes highlight their design, performance, and usability in confined spaces and high endurance applications.
Specifications
Maximum torque output of 5830 Nm, bi-hexagonal range of 46 - 75 mm, and maximum operating pressure of 690 bar.
Design and Features
Versatile design, premium components for endurance, and ease of use with features like fast-release drive units.
Applications
Ideal for controlled bolting solutions in oil and gas flanges and other tight spot applications.
Nut Cutters and Torque Wrenches
Enerpac Nut Cutters remove rusted nuts easily, and torque wrenches are selected based on loosening torque rules.
Pneumatic Torque Wrenches
Designed for high-speed continuous rotation and controlled torque output, ideal for applications requiring speed and precision.
Torque Wrench Pumps
Enerpac offers various torque wrench pumps like the ZU4, ZE-Series, ZA-Series, and TQ-700 Series, each with unique features and specifications.
Specifications and Features
Reservoir capacity varies from 1.9 to 40 liters, motor size from 0.37 kW to 2.2 kW, and maximum operating pressure from 700 to 800 bar.
Procedures and Norms
Includes procedures for optimal speed and performance, compliance with CE safety requirements, and recommendations for tool combinations.
Hydraulic Tools and Pumps
Specifications for electric tensioning pumps, air pumps, hand pumps, cylinder-pump sets, flange alignment tools, and nut splitters.
Applications and Key Features
Used in industries like petrochemical and mining, with features like high efficiency, safety, and compatibility with various tools.
Bolting Theory and Procedures
Explains modes of tightening, torque tightening, bolt tensioning, and includes bolting integrity software for tool selection and calculations.
Pressure vs. Torque
Includes a chart for converting hydraulic pressure into torque and emphasizes safety and training for tool use.
Global Presence
Enerpac has a worldwide distribution network with contact information for various regions.
See more

Catalog excerpts

Bolting Solutions-1

POWERFUL SOLUTIONS. GLOBAL FORCE.

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Bolting Solutions-2

CONTROLLED TIGHTENING and LOOSENING Manual Multipliers Square Drive Torque Wrenches Hexagon Torque Wrenches Page 4-37 Electric Torque Wrench Pumps Air Driven Torque Wrench Pumps Page 38-53 Bolt Tensioners Tensioning Pumps Hoses and Fittings Page 54-59 Australia and New Zealand Actuant Australia Ltd. T +61 297 438 988 – F +61 297 438 648 Brazil Power Packer do Brasil Ltda. T +55 11 5687 2211 Toll Free: 0800 891 5770 China Actuant (China) Industries Co.Ltd. T +86 0512 5328 7500 F +86 0512 5335 9690 Toll Free: T +86 400 885 0369 France, Switzerland, North Africa and French speaking African countries...

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Bolting Solutions-3

Bolting Tools Overview Tool Type and Functions Introduction and Capabilities Bolting Solutions – Product Range Overview Controlled Tightening and Loosening Torque Tools • Manual Torque Wrench Multipliers • Hydraulic Square Drive Wrenches and Accessories, Steel • Heavy-Duty Impact Sockets • Hydraulic Hexagon Wrenches and Accessories, Steel • UltraSlim Bi-Hexagonal Cassettes • Roller Cassette Torque Wrench • Hydraulic Square Drive Wrenches, Aluminium • Hydraulic Hexagon Cassette Wrenches, Aluminium • Pneumatic Torque Wrenches Torque Wrench Pumps • Selection Matrix Pumps - Wrenches - Hoses • Portable...

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Bolting Solutions-4

Bolting Solutions ATM-Series, Flange Alignment Tools Solution: Manual Torque Multipliers Enerpac E-Series manual torque multipliers offer a range of output torques from manual inputs that can easily be achieved by an operator, providing accurate, efficient torque multiplication for make-up or breakout of joint fasteners. Industrial Applications Solution: Hydraulic Torque Wrenches Enerpac hydraulic torque wrenches are professional tools for industrial applications. Truly versatile tools which utilize standard Impact Sockets, optional direct AllenKey Drives or interchangeable hexagon cassettes...

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Bolting Solutions-5

Bolting Solutions Controlled Bolting Solution: Hydraulic Bolt Tensioners Increasing Health and Safety, Environmental and Productivity requirements demand even and parallel joint closure to ensure a sound assembly, especially on pressure containing vessels. This often requires the simultaneous tightening of multiple fasteners. Enerpac GT-Series Bolt Tensioners can achieve accurate preload in single or multiple fastener applications simultaneously, without inducing rotational twist or contending with the uncertainties of friction and lubrication. Frozen or Corroded Nuts Solution: Hydraulic Nut...

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Bolting Solutions-6

E-Series, Manual Torque Multipliers ▼ Shown from left to right: E291, E393, E494 Accurate, Efficient Torque Multiplication When accurate make-up or break-out of stubborn fasteners requires high torque Typical Torque Multiplier Applications • High-efficiency planetary gear sets achieve high output torque from low input torque • Most models operator protected by anti-backlash device • Locomotives • Power plants • Pulp and paper mills • Refineries • Chemical plants • Mining and construction • Off-road equipment • Shipyards • Cranes. • Multiplier output accuracy ± 5% of input torque • Reversible,...

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Bolting Solutions-7

Manual Torque Multipliers Use Reaction Bar Models: Manual Torque Multipliers • where space is limited • where multiple reaction points are available • when portability is desirable. Enerpac manual torque multipliers provide efficient torque multiplication in wide clearance applications and when external power sources are not available. Use Reaction Plate Models: • above 3.200 Nm output torque • on flanges and applications where neighboring bolt or nut is available to react against • when extreme reaction forces are generated. Manual torque multipliers are used in most industrial, construction,...

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Bolting Solutions-8

Square Drive Hydraulic Torque Wrenches ▼ Shown: S3000X Setting New Standards in Safety, Simplicity and Performance Two Handle Styles Robust angled positioning handle comes standard with every S-Series (X-Edition) tool. Straight positioning handles are available as accessories. Model Nr. Angled positioning handles (standard) Compatible S-Series (X-Edition) wrenches Safety and Performance • Compact, high-strength uni-body construction provides a small operating radius without sacrificing endurance • 35° rotation angle and rapid return stroke for fast operation • Tough manifold design with added...

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Bolting Solutions-9

X-Edition, Square Drive Torque Wrenches Standard are: ① ② ⑥ ⑧ Other items are optional. Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. Drive Unit Angeled Positioning Handle Straight Positioning Handle Pro Series Swivel Reaction Tube Extension Standard Reaction Arm Allen Drive Square Drive Short Reaction Arm Extended Reaction Arm Series X-Edition Maximum Torque Output: 34.099 Nm Square Drive Range: ¾ - 2½ inch Nose Radius: TORQUE WRENCH SELECTION based on socket size range 1) 25 - 64 mm Torque...

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Bolting Solutions-10

SDA-Series, Allen Key Drives Maximum Torque at 690 bar: Square Drive Range: ¾ - 2½ inch Hexagon Size Allen Drive: ▼ selection chart Torque Wrench Model Number Optional Allen Drives, Imperial Hexagon Size Maximum Torque optional allen drives, metric SHORT REACTION ARM for allen drives Hexagon Size Maximum Torque Model Number Model Number Model Number

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Bolting Solutions-11

Accessories for S-Series Torque Wrenches TSP-Series, Pro Series Swivels • Featuring Tilt and Swivel technology • 360° X-axis and 160° Y-axis rotation • Increases tool fit in restricted access areas • Simplifies hose placement • Includes male and female Spin-On couplers. For Torque Wrench Model Number Model Number * To order an S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500PX. TSP-swivel includes male (TH-630) and female (TR-630) couplers. * TSP300 is designed for X-Edition tools only, and is not compatible with standard edition tools. For replacement...

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