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Rapid Spray Marshal Handbook

Rapid Spray Marshal Handbook
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Rapid Spray Marshal Handbook

Product catalog summary
Introduction
The SprayMarshal unit is designed for tasks such as weed control and fence line spraying. Users should thoroughly read the operator's handbook before use.
Warnings
- Comply with vehicle weight restrictions and secure equipment during transport.
- Follow safety and environmental regulations.
- Operators must be in good mental health and not under the influence of substances.
- Avoid using the sprayer near bystanders or animals.
- Regularly check and maintain electrical and fuel systems.
- Use appropriate PPE and handle chemicals safely.
Warranty
The sprayer is warranted against defects for 12 months, provided the registration card is returned within 7 days and handbook guidelines are followed. Exclusions apply for wear and tear and misuse.
Risk Assessment
Potential hazards and risk control measures are outlined for tasks like filling the tank, mixing chemicals, and operating the sprayer. Emphasis is on manual handling techniques and PPE use.
Operation Procedure
Pre-start checks include familiarizing with the unit and inspecting for damage. The start-up process involves filling the motor with oil and fuel, priming the pump, and setting throttle and choke levers. Pressure regulation is crucial for efficient operation.
Mixing and Filling
Follow product label instructions for mixing chemicals. Begin with half-filling the tank with water, agitating, and then adding chemicals. Ensure thorough mixing before spraying.
Calibration
Calibration ensures correct chemical application rates and should be performed when using new equipment, at the start of each season, and after equipment changes. Proper PPE is required during calibration.
Sprayer Decontamination
After use, decontaminate the sprayer to prevent damage from residues, including cleaning the tank, filters, and nozzles thoroughly.
Sprayer Maintenance
Regular maintenance involves checking for loose parts, cleaning filters and nozzles, and ensuring proper lubrication of the pump.
Maintenance Procedures
  • Regularly lubricate grease cups by turning them 2-3 times every 2 hours of operation.
  • Inspect the engine for loose or missing screws, clean the air filter, spark plug, cooling fan, air intake, and muffler area.
  • Check and change engine oil as necessary, inspect the fuel line filter, and check for leaks.
Long Term Storage
  • Ensure the sprayer is clean, dry, and stored in a ventilated area away from freezing temperatures.
  • Drain water from the pump, remove fuel from the tank, and check engine oil.
  • Set the throttle lever to low speed and clean the unit.
Troubleshooting
  • Pump issues such as not priming or pressure drops can be resolved by adjusting motor RPM, tightening fittings, or cleaning valves.
  • Specific issues like broken regulator springs or valve residue require part replacement or cleaning.
Specifications
  • Engine: GX35 Honda 4-Stroke, 1.0kW (1.3HP) at 7,000 RPM.
  • Max Pressure: 25BAR (360PSI), Max Flow: 12L/min.
  • Oil Type: 10W/30 API SG SAE30/30W, Capacity: 0.1L.
Parts List
Detailed breakdown of parts including engine, clutch drum, gearbox housing, bearings, and various seals and fittings.
Contact Information
Rapid Spray contact details for Singleton and Nathalia locations, including phone numbers and websites.
See more

Catalog excerpts

Rapid Spray Marshal Handbook-1

spraymarshal YOU’RE IN CONTROL SPRAY MARSHAL UNIT INSTRUCTION MANUAL RAPID warranty & operator’s handbook Page 1

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Rapid Spray Marshal Handbook-2

UNIT IDENTIFICATION DIAGRAM 13 UNIT SPECIFICATIONS/TROUBLE SHOOTING 14

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Rapid Spray Marshal Handbook-3

READ YOUR OPERATOR’S HANDBOOK CAREFULLY BEFORE MOUNTING AND USING YOUR SPRAYER. KEEP YOUR HANDBOOK IN A SAFE PLACE. Introduction Congratulations on your purchase of a Rapid Spray “SprayMarshal” which is complete and ready for use. The unit is ideally suited to farmers or spray contractors for weed spraying, fence line spraying, spraying of drainage channels and around buildings etc. Warnings 1. When mounting to any vehicle ensure that you have read the Vehicle Owner’s Manual and that you comply with all the weight restrictions as specified by the vehicle manufacturer, as overloading can cause...

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Rapid Spray Marshal Handbook-4

8. Spray only in well-ventilated areas away from flames or cigarettes. Keep all hoses and equipment away from the hot engine to avoid fire hazards. 9. Do not eat, drink or smoke while spraying to avoid ingestion of chemicals. Do not carry or store lunch boxes or other food and drink with spraying equipment. 10. Once the spraying operation has been completed, decontaminate the spray tank and spray accessories. Store any remaining chemicals in a safe place in a sealed container. Dispose of tank rinsings in compliance with current environmental, work place health and safety regulations. 11. Never...

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Rapid Spray Marshal Handbook-5

Warranty Your “SprayMarshal” Sprayer is guaranteed free from defect in materials, workmanship or manufacture for 12 months from the date of purchase. Any parts which appear to us to be defective either in material or workmanship will be replaced or repaired at no cost to the purchaser, subject to the following conditions: 1. The registration card enclosed in this handbook must be returned to us within 7 days of purchase 2. The guidelines in this handbook have been adhered to in every respect. 3. In the unlikely event of sprayer failure, this should be reported to your dealer who will act on your...

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Rapid Spray Marshal Handbook-6

To help us help you further, please complete the following: Purchaser’s Age Principle Usage o Commercial Farm o Hobby Farm o Town Council o Hire Company What influenced you to purchase a Rapid Spray product? o Catalogue received o Newspaper Advertisement o Better features than other sprayers o Quality and Reliability o Magazine Advertisement o Dealer Recommendation o Price o Past Experience with Rapid Spray Products o Friend’s Recommendation What other Rapid Spray products do you use? o Spray Tanks o Cartage Tanks o Boom Sprayers o Bertolini Pumps and Controllers o Diesel Tanks o Fire Fighters...

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Rapid Spray Marshal Handbook-7

RAPID SPRAY PRODUCT INFORMATION RISK ASSESSMENT SHEET FIELD SPRAYERS & FIRE FIGHTERS Task control measures 1. Partially fill the tank with water, connect the motor & test the spray unit. Manual handling; slips, trips or falls; petrol; fumes; fingers jammed. Concentrate on task; follow safe manual handling techniques: don’t lift on your own if > 20kg, bend knees & keep back straight; keep fingers clear; keep unit at least 8m away from overhead power lines; fire extinguisher nearby; follow warning stickers on tanks; wear PPE -mask & gloves. 2. Check weather Manual handling; conditions & select...

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Rapid Spray Marshal Handbook-8

OPERATION PROCEDURE PRE-START UP 1. Familiarise yourself with the Unit (see page 13 for drawing) 2. Inspect unit for any broken or damaged components – replace damaged/broken components as necessary. 3. Familiarise yourself with the HONDA motor Instruction manual (supplied with unit) and ensure you follow all warnings and instructions contained within it. WARNING! Motor is shipped without oil or fuel, before operation, fill the motor with the correct oil and fuel as advised in the HONDA motor instruction manual. Start-up 4. Confirm tank contains chemical/water. 5. Push the priming pump on the...

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Rapid Spray Marshal Handbook-9

MIXING AND FILLING The following steps are given as a guide for the mixing and filling of the sprayer. 1. Read the product label and follow the instructions carefully, taking special note with regard to the order in which the products are added to the tank. 2. Half-fill the spray unit with water only and commence agitation by following these steps; • Pressure control knob must be in the bypass position. Turn the valve knob in anti-clock wise direction to reduce pressure to “0” Bar. • Measure the correct quantities of pesticides, using clean measuring jugs used only for this purpose and add to...

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Rapid Spray Marshal Handbook-10

calibration PROCEDUREs This table gives a step-by-step guide to the standard method of sprayer calibration boom sprayers hydraulic nozzles Read the Label Spray Volume Product Dose Spray Quality Measure TIME per 100 Metres Measure time in seconds over land similar to that to be sprayed Calculate SPEED SPEED = 360 divided by TIME km/h seconds Measure nozzle SPACING Measure TIME per 100 Metres output = volume x speed x space ÷ 600 litres/min litres/hectare km/hr metre Select NOZZLE EXAMPLE 200 litres/hectare 50 litres/hectare Medium Refer to nozzle manufacturers data charts or other sources and...

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Rapid Spray Marshal Handbook-11

sprayer decontamination After use, the sprayer must be thoroughly decontaminated, inside and outside – including pump, hoses, boom and hand lance – to avoid damage to crops from harmful spray residues. Decontamination prevents sprayer corrosion and abrasion. As a guide follow the decontamination procedure below. After spraying, stabilise the unit on a level surface and allow the unit to cool. Rinse out the tank with several changes of water plus a recommended cleaning fluid, brushing the inside of the tank. The suction filter mounted on the sprayer frame must be cleaned regularly. Unscrew the...

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Rapid Spray Marshal Handbook-12

Sprayer Maintenance Maintenance should be carried out regularly. Pump Maintenance • Check to make sure that all screws are tightened and that no parts are missing • Check to make sure there are no loose connections on hoses, nozzle, lance or valves. • Thoroughly clean the nozzle and filter (suction). Take the cap off the filter housing and remove filter screen for cleaning. Ensure filter screen is properly located before screwing cap back on. Lubrication ports/ Grease cups Lubrication • There are two grease cups (marked with “←” on the back of the pump) • Always ensure grease cups are filled...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.