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CCCHART RAPIDSPRAY chem resistant chart
CCCHART RAPIDSPRAY chem resistant chart
Overview
This document is a comprehensive chemical compatibility and material resistance guide designed to assist engineers, chemists, and maintenance personnel in selecting appropriate materials for chemical exposure environments. It evaluates a broad range of chemicals against various materials including elastomers, metals, and plastics, using a standardized letter rating system.
1. Rating Scale
- A - Excellent: No or negligible effect on the material; highly resistant.
- B - Good: Minor effects possible; generally acceptable.
- C - Fair: Moderate degradation or swelling; caution advised.
- D - Not Recommended: Severe degradation expected; material failure likely.
- - : No data or not applicable.
2. Materials Evaluated
- Elastomers: Viton (FKM), EPDM, Buna-N (NBR), Silicones, Santoprene (with Shore hardness levels 64, 73, 87), Geolast.
- Metals: Carbon Steel, Stainless Steel grades 302, 304, 316.
- Plastics: Polypropylene, Nylon, Fortron, Polysulfone, Celcon, ABS, Ryton, PTFE (Teflon).
3. Chemical Compatibility Data
The core content is a tabulated matrix listing numerous chemicals—including acids, solvents, oils, hydrocarbons, salts, refrigerants, and specialty chemicals—against the materials. Each chemical-material pair is assigned a compatibility rating (A-D or dash) indicating resistance level.
Key Observations:
- Elastomers such as Viton and certain Santoprene grades generally exhibit excellent (A) to good (B) resistance to many chemicals, especially hydrocarbons, oils, and some acids.
- Metals like Stainless Steel 316 typically show good to excellent resistance, though some acids and halogenated compounds reduce compatibility.
- Carbon Steel is more susceptible to chemical attack compared to stainless steels.
- Plastics such as Polypropylene and Nylon have mixed compatibility; they perform well with alcohols and mild chemicals but poorly with strong acids, oxidizers, or aggressive solvents.
- Strong acids, oxidizers, and halogenated compounds often yield poor compatibility (C or D) across many materials.
- Shore hardness influences Santoprene’s chemical resistance, with higher hardness generally improving resistance.
4. Usage Recommendations
- Prefer materials rated A or B for exposure to specific chemicals to ensure durability and safety.
- Materials rated C require caution, limited exposure, or further testing before use.
- Materials rated D should be avoided for the corresponding chemicals.
- When data is missing, conduct additional testing or consult manufacturers.
- Consider the most aggressive chemical in mixtures when selecting materials.
- Regular inspection of materials in service is advised to detect early signs of degradation.
5. Limitations and Notes
- Ratings are qualitative and based on typical conditions; actual performance depends on chemical concentration, temperature, pressure, and exposure duration.
- The chart does not specify detailed exposure parameters or degradation mechanisms.
- Some chemical-material combinations lack data, indicating the need for caution or further evaluation.
- Compatibility ratings do not quantify degradation rates or mechanical property changes.
6. Summary and Application
This chemical compatibility chart is an essential reference tool for selecting elastomers, metals, and plastics in chemical handling, processing, and equipment design. It helps prevent material failure by guiding material choice based on chemical resistance. Users should supplement this guide with application-specific testing and consider operational conditions to ensure safety and longevity.
Catalog excerpts
RATINGS GUIDE A- EXCELLENT (No effect) B - GOOD - - - - - (Little to no effect) C - FAIR - - - - - - (Moderate effect) D - NOT RECOMMENDED (Severe effect)
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CARBON STEEL CHEMICALS Abietic Acid Absolut Alcohol * Acetaldehyde Acetamide Acetanilide Acetate Solvents Acetic Acid Acetic Acid, 10% Acetic Acid, 20% Acetic Acid, 30% Acetic Acid, 80% Acetic Acid, Glacial Acetic Anhydride Acetoacetic Acid Acetone Acetone Cyanohydrin Acetonitrile Acetophenetidin Acetophenone Acetyl Acetone Acetyl Bromide Acetyl Chloride Acetylesalicylic Acid Acetyl-o-Toluidine Acetylacetone Acetylene Acetylene Tetrabromide Aconitic Acid Acridine Acrolein Acrylic Acid Acrylonitrile Adipic Acid Aero Lubriplate Aero Shell 17 Grease Aero Shell 1AC Grease Aero Shell 750 Aero Shell...
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CARBON STEEL CHEMICALS Alcohol: Cinnamic Alcohol: Denatured Alcohol: Diacetone Alcohol: Ethyl Alcohol: Furfuryl Alcohol: Hexyl Alcohol: Isobutyl Alcohol: Isopropyl Alcohol: Methyl Alcohol: Methylamyl Alcohol: Methylbenzyl Alcohol: n-Butyl Alcohol: n-Octyl Alcohol: Octyl Alcohol: Oleyl Alcohol: Phenethyl Alcohol: Propargyl Alcohol: Propyl Alcohol: sec-Butyl (SBA) Alcohol: tert-Butyl Alcohol: Vinyl (Ethanol) Alkanesulphonic Acid, Mixed Alkazene Allyl Chloride Aluminum Acetate Aluminum Bromide Aluminum Chlorate Aluminum Chloride Aluminum Chloride 20% Aluminum Ethylate Aluminum Fluoride Aluminum...
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CARBON STEEL CHEMICALS Ammonia Gas, Cold Ammonia Gas, Hot Ammonia, Liquid Ammonia, 10% Ammonia, Anhydrous Ammonium Acetate Ammonium Alum Ammonium Arsenate Ammonium Benzoate Ammonium Bicarbonate Ammonium Bichromate Ammonium Bifluoride Ammonium Bromide Ammonium Carbamate Ammonium Carbonate Ammonium Casenite Ammonium Chloride Ammonium Citrate, Dibasic Ammonium Dichromate Ammonium Fluoride Ammonium Fluoride 10% Ammonium Fluoride 25% Ammonium Fluorosilicate Ammonium Formate Ammonium Hydroxide, Conc. Ammonium Iodide Ammonium Metaphosphate Ammonium Molybdate Ammonium Nitrate Ammonium Oxalate Ammonium...
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CARBON STEEL CHEMICALS Ammonium Thiosulfate Ammonium Tungstate Ammonium Valerate Amyl Acetate Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronaphthalene Amyl Naphthalene Amyl Nitrate Amyl Nitrite Amyl Propionate Amylcinnamic Aldehyde AN-0-3 Grade M AN-0-366 AN-0-6 AN-VV-0-366B Hydraulic Anderol (Diester) ANG-25 (Diester Base) ANG-25 (Glyceral Ester) Anhydrous Ammonia Anydrous Hydrazine Anydrous Hydrogen Fluoride Anise Oil Aniline Aniline Dyes Aniline Hydrochloride Aniline Oils Animal Fats (Lard) Animal Oils Anisole Anisoyl Chloride Ansul Ether 161 or 181 Anthracene Anthranilic Acid Anthraquinone...
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CARBON STEEL CHEMICALS Argon AROCLOR 1248 AROCLOR 1254 AROCLOR 1260 Aromatic Fuels Aromatic Hydrocarbons Arsenic Acid Arsenic Pentafluoride Arsenic Trichloride Arsenic Trioxide Arsenic Trisulfide Arsine Ascorbic Acid Askarel Transformer Oil Aspartic Acid Asphalt Aspirin ASTM Oil No.1 ASTM Oil No.2 ASTM Oil No.3 ASTM Oil No.4 ASTM Oil No.5 ASTM Reference Fuel A ASTM Reference Fuel B ASTM Reference Fuel C ASTM Reference Fuel D AUREX 903R Automatic Transmission Fluid (ATF) Automotive Brake Fluid AXAREL 9100 Azobenzene BARDOL B Barium Carbonate Barium Chlorate Barium Chloride Barium Cyanide Barium...
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CARBON STEEL CHEMICALS BAYOL D Beer Beet Sugar Liquid Benzaldehyde Benzamide Benzanthrone Benzene Benzene Hexachloride (BHC) Benzene Sulfonic Acid Benzidine Benzil Benzilic Acid Benzine Benzochloride Benzoic Acid Benzoin Benzol Benzonitrile Benzophenone Benzotrichloride Benzotrifluoride Benzoyl Chloride Benzoyl Peroxide Benzyl Acetate Benzyl Alcohol Benzyl Benzoate Benzyl Bromide Benzyl Chloride Benzyl Salicylate Benzylamine Beryllium Chloride Beryllium Fluoride Beryllium Oxide Beryllium Sulfate Betamic * Big A, ATF * Bismuth Nitrate Bismuth Oxychloride Bismuth Subcarbonate Bittern Black Liquor...
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CARBON STEEL CHEMICALS Blood Bone Oil Borane Borax Bordeaux Mixture Boric Acid Boric Oxide Borneol Bornyl Acetate Bornyl Formate Boron Fluids (HEF) Boron Phosphate Boron Tribromide Boron Trichloride Boron Trifluoride Boron Trioxide Brake Fluid Brake Fluid (Vegtable) Brakleen * BRAYCO 885 (MIL-L-6085A) BRAYCO 910 Brewery Slop Brine Bromic Acid Bromine Bromine Pentafluoride Bromine Trifluoride Bromine, Anhydrous Bromobenzene Bromochloromethane Bromochloropropane Bromochlorotrifluoroethane (HALOTHANE) Bromoform Bromotrifluoroethylene (BFE) Bromotrifluoromethane (FC 13B1) Buffered Oxide Etchants...
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CARBON STEEL CHEMICALS Butyl Amine Butyl Benzoate Butyl Benzyl Phthalate (BBP) Butyl Butyrate Butyl CARBITOL Butyl CELLOSOLVE Butyl CELLOSOLVE Acetate Butyl CELLOSOLVE Adipate Butyl Ether Butyl Lactate Butyl Laurate Butyl Oleate Butyl Phthalate Butyl Stearate Butylene Butyraldehyde Butyric Acid Butyric Anhydride Butyrolactone Butyroyl Chloride Cadmium Chloride Cadmium Cyanide Cadmium Nitrate Cadmium Oxide Cadmium Sulfate Cadmium Sulfide Calcine Liquors Calcium Acetate Calcium Arsenate Calcium Bisulfide Calcium Bisulfite Calcium Bromide Calcium Carbide Calcium Carbonate Calcium Chlorate Calcium...
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CARBON STEEL CHEMICALS Calcium Hypophosphite Calcium Nitrate Calcium Oxalate Calcium Oxide Calcium Permanganate Calcium Peroxide Calcium Phosphate, Monobasic Calcium Propionate Calcium Salts Calcium Silicate Calcium Stearate Calcium Sulfamate Calcium Sulfate Calcium Sulfide Calcium Sulfite Calcium Thiocyanate Calcium Thiosulfate Calcium Tungstate Calgon * Caliche Liquors Camphene Camphor Camphoric Acid Cane Sugar Liquors Capric Acid Caproic Acid Caproic Aldehyde Caprolactam Carbamate Carbazole Carbitol Carbolic Acid Carbon Bisulfide Carbon Dioxide, Dry Carbon Dioxide, Wet Carbon Disulfide Carbon...
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CARBON STEEL CHEMICALS Castor Oil Catsup Caustic Lime Caustic Potash Caustic Soda CELLOSOLVE CELLOSOLVE, Acetate CELLOSOLVE, Butyl * CELLUGUARD Cellulose Acetate CELLULUBE (Phosphate Esters) CELLULUBE A60 CELLUTHERM 2505A Cement, Portland Ceric Sulfate Cerous Chloride Cerous Fluoride Cerous Nitrate Cetane (Hexadecane) Cetyl Alcohol Chaulmoogric Acid Chloral Chloramine Chlordane Chlorextol Chloric Acid Chlorinated Naphthalene Chlorinated Salt Brine Chlorinated Solvents Chlorine, Anhydrous Liquid Chlorine (Dry) Chlorine (Wet) Chlorine Dioxide Chlorine Trifluoride Chlorine Water Chloroacetaldehyde...
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