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Technical Information - Ceracore USC30

Technical Information - Ceracore USC30
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Technical Information - Ceracore USC30

Product catalog summary
Overview
The Ceracore USC30 is a capacitive, ceramic pressure sensor designed for measuring pressures in liquid and gaseous media. It features a dry capacitive ceramic sensor made from ultrapure aluminum oxide ceramic, providing high overload resistance, long-term stability, and corrosion resistance. It supports both digital and analog signal outputs and is available in measuring ranges from 0 to 0.1 bar up to 0 to 100 bar.
Function and System Design
The sensor operates on a capacitive measurement principle using a ceramic sensor element, suitable for gauge and absolute pressure measurements. The CARMEN ASIC is used for measuring and compensating sensor properties, ensuring accurate and reliable readings.
Intended Use
The Ceracore USC30 is intended for pressure and level measurement applications and must be installed by qualified personnel according to technical regulations. The manufacturer is not liable for damages from improper use.
Input and Output
The sensor measures gauge or absolute pressure and temperature, with a configurable output signal range. It supports digital and analog outputs, with specific configurations for each.
Performance Characteristics
Designed to operate under specific reference conditions, the sensor offers high accuracy and stability, with customizable dynamic behavior settings such as damping and noise filtering.
Installation and Safety
Installation must consider position and environmental conditions. Safety notes include ensuring correct polarity and preventing cable damage. The sensor is protected against overvoltage and electromagnetic interference.
Maintenance and Standards
Regular maintenance and cleaning are recommended. The sensor complies with RoHS and other relevant standards. Calibration and ordering information are provided for optimal performance.
Reference Accuracy and Stability
Reference accuracy includes terminal-based non-linearity, non-repeatability, and pressure hysteresis as per DIN EN IEC 62828-1. Long-term stability is ≤ 0.1% per year related to the upper range limit (URL).
Total Error Band (TEB)
The TEB accounts for sensor reference accuracy, mechanical effects, sensor characteristics, and thermal effects. The sensor measuring range is 0.1 to 0.4 bar and 1 to 100 bar, with process temperatures from –40 to +125 °C.
Installation Instructions
Any installation position is possible but may cause a zero point shift. Ensure no moisture penetrates the device during installation, electrical connection, and operation.
Process and Environmental Conditions
Process and ambient temperature range is –40 to +125 °C, with a compensated range of –20 to +80 °C. The device has an open system degree of protection (IP00) and climate class 3K22.
Mechanical Construction
Materials in contact with the process include Al2O3 aluminum oxide ceramic. The device is TSE free, meaning no animal-derived materials are used.
Maintenance and Cleaning
No special maintenance is required. Cleaning agents should not corrode surfaces or seals, and mechanical damage to the process diaphragm should be avoided.
Certificates and Approvals
The system complies with RoHS and other European standards such as DIN EN IEC 62828-1, 62828-2, and EN 61010-1.
Calibration and Ordering Information
Detailed ordering information is available on the Endress+Hauser website. The product configurator allows for individual product configuration and verification of exclusion criteria.
Disposal
Products are marked according to Directive 2012/19/EU on waste electrical and electronic equipment (WEEE) and should not be disposed of as unsorted municipal waste.
Accessories and Components
Various components such as O-rings and cables are available, with specific materials and temperature ranges detailed.
Explanations and Supplementary Documentation
Terms such as OPL, MWP, and TD are explained, with examples provided for turn down calculations. Default settings for measuring mode, damping, and error behavior are also listed.
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Catalog excerpts

Technical Information - Ceracore USC30-1

Technical Information Capacitive, ceramic pressure sensor Application Pressure sensor for use in the pressure measurement of liquid and gaseous media. Your benefits Dry capacitive ceramic sensor with ultrapure (99.9 %) Al2O3 ceramic ■ High overload resistance ■ Very good long-term stability ■ High corrosion resistance ■ Digital/analog signal output (SPI, UART, U) ■ Small physical size ■ Measuring ranges from 0 to 0.1 bar (0 to 1.5 psi) to 0 to 100 bar (0 to 1500 psi) ■ Optional temperature output, switch output People for Process Automation

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Technical Information - Ceracore USC30-2

Table of contents About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 16 Calibration; unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Function and system design . . ....

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Technical Information - Ceracore USC30-3

About this document Document function This document contains all the technical data for the device and provides an overview of the device versions and accessories that can be ordered. Symbols used Safety symbols

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Technical Information - Ceracore USC30-4

Function and system design Measuring principle A capacitive ceramic sensor element is at the core of the USC30. The basic material is (Al2O3), an ultrapure (99.9 %) aluminum oxide ceramic that is highly resistant to many aggressive gases and liquids. Two cylindrical ceramic components (process isolating diaphragm and ceramic substrate) are hermetically sealed together. In the case of absolute pressure sensors, the reference vacuum of 3.0 x 10-6 mbar that is generated in the production process between the process isolating diaphragm and the ceramic substrate becomes permanent, thereby enabling...

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Technical Information - Ceracore USC30-5

The Ceracore USC30 is a pressure sensor used for pressure and level measurement. Integration into an overall system The Ceracore USC30 is a component. Installation and commissioning in an overall system must be carried out in accordance with the technical regulations and by qualified specialist personnel. Incorrect use The manufacturer is not liable for damage caused by improper or non-intended use. Clarification for borderline cases For special process media and fluids for cleaning: Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials,...

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Technical Information - Ceracore USC30-6

Measured process variable ■ Gauge pressure or absolute pressure Measuring range The maximum pressure for the measuring device depends on the lowest-rated element with regard to pressure. ► The measuring device must be operated only within the specified limits!

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Technical Information - Ceracore USC30-7

Power supply Type Supply voltageCurrent consumption < 1.6 mASensor connectionNOTICEIncorrect polarity can damage the ASIC! ► Ensure polarity is correct. • Socket type: SAMTEC SFML-105-02-L-D ■ Insertion force (axial only): max. 40 N ► The SAMTEC plug is fixed to the socket using the locking mechanism. To avoid damage, the plug should not be disconnected again.

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Technical Information - Ceracore USC30-8

Signal range and signal on alarm of voltage output 2) Temperature signal when ordering the additional output, Temperature oC (on chip) in °C Calibrated measuring range Extended measuring range The error value of the signal on alarm can be configured and is displayed in the illustration for the example > 95 % VDD (CARMEN standard sensor setting). Behavior in the event of an See the S&C CARMEN Manual error Dead time, time constant Presentation of the dead time and the time constant:

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Technical Information - Ceracore USC30-10

Reference operating conditions • Ambient temperature TA = constant, in range: +23 to +27 °C (+73 to +81 °F) • Relative humidity 9 = constant, in range: 5 to 80 % RH. • Ambient pressure pA = constant, in range: 860 to 1 060 mbar (12.47 to 15.37 psi) • Position of measuring cell = constant, in range: process isolating diaphragm pointing downwards (see also the "Influence of installation position" section ^ H 13) • Voltage output supply voltage: 4.9 to 5.1V DC • Digital output supply voltage: 2.9 to 5.5 V DC • Reference installation of Endress+Hauser (Components and Mounting instructions SD02471P)...

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Technical Information - Ceracore USC30-11

Total Error Band • Sensor measuring range: 0.1 to 0.4 bar (1.5 to 6 psi) • Process temperature: –40 to +125 °C (–40 to +257 °F) 1.5 0.6 Error in % of the calibrated span Temperature in °C typical value Error in % of the calibrated span Temperature range Typical value Maximum value

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Technical Information - Ceracore USC30-12

Total Error Band • Sensor measuring range: 1 to 100 bar (15 to 1500 psi) - maximum value ----- typical value Display for TD 1:1

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Technical Information - Ceracore USC30-13

Installation Influence of the installation Any installation position is possible but it may cause a zero point shift. Installation conditions ■ During installation, electrical connection and operation, no moisture may penetrate the device. ■ The back of the sensor element must not be encapsulated. Handling sensors with reference air tube (optional) ► Handle with care. ► Do not bend, shear or pull reference air tube. Safety notes For work on and with the device: Static sensitive devices. ► Handle only at static safe work stations!

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Technical Information - Ceracore USC30-14

Process and environment Process and ambient -40 to +125 °C (-40 to +257 °F) temperature range Compensated range -20 to +80 °C (-4 to +176 °F) Storage temperature range -40 to +125 °C (-40 to +257 °F) Electromagnetic No specifications (open system) Overvoltage protection 6 V DC (maximum voltage for CARMEN ASIC)

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Technical Information - Ceracore USC30-15

Mechanical constructionDevice dimensions 211066831B_EN The reference air tube is optionally available for sensors for relative pressure measurement. 1) The US Food & Drug Administration (FDA) has no objections to the use of ceramics made of aluminum oxide as a surface material in contact with foodstuffs. This declaration is based on the FDA certificates of our ceramic suppliers.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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