EMULXION VACUUM DEAERATION SYSTEMS CONTINUOUS AIR REMOVAL FOR LIQUIDS, EMULSIONS AND PASTES Controlled deaeration for consistent product quality

FLUID ENGINEERING REVOLUTION ENGINEERING VACUUM DEAERATION EmulXion engineers continuous vacuum deaeration systems to remove entrained air from liquids, emulsions, slurries and pastes. The system combines centrifugal product distribution with vacuum treatment to support consistent texture, density and downstream processing. CONTROL THE AIR IN YOUR PRODUCT Reduce visible bubbles and trapped air Improve appearance and texture uniformity Support more consistent density and filling Reduce oxygen exposure in sensitive formulations DESIGNED AROUND YOUR PROCESS PRODUCT BEHAVIOR PRODUCTION TARGET INGREDIENT...

FLUID ENGINEERING REVOLUTION WHERE ENTRAINED AIR CREATES PROBLEMS Air can enter during mixing, ingredient addition and transfer. Some bubbles appear as surface foam; others remain dispersed within the product. Viscous formulations can hold these bubbles long after mixing stops. COMMON SOURCES Agitation and high shear mixing Powder addition and poor inlet conditions Air leaks in transfer lines Gas released by ingredients or reactions EFFECTS ON PRODUCT QUALITY FILL CONSISTENCY Bubbles, voids and uneven surface appearance Variable apparent density and fill volume SENSITIVE INGREDIENTS Oxidation...

FLUID ENGINEERING REVOLUTION THE PHYSICS OF VACUUM DEAERATION Lowering pressure allows trapped bubbles to expand. Exposing the product as a thin film shortens the distance gas must travel to reach the surface, helping it separate from the liquid. TRAPPED BUBBLES EXPANSION UNDER VACUUM WHAT VACUUM CHANGES BUBBLES EXPAND Entrained bubbles expand and can escape Lower gas partial pressure promotes dissolved gas release The vacuum system removes released gas from the chamber WHAT DETERMINES THE RESULT PRESSURE & TEMPERATURE FILM & EXPOSURE Absolute pressure and product temperature Film thickness and...

FLUID ENGINEERING REVOLUTION HOW DEAERATION WORKS The system exposes flowing product to vacuum through controlled centrifugal distribution, then transfers the treated product to the next production stage. CONTINUOUS OPERATION REDUCED PRESSURE Vacuum maintained in the chamber THIN FILM Vacuum treatment, distribution and discharge work together in one continuous process. Product distributed by a rotating disc CONTROLLED DISCHARGE Treated product transferred downstream VACUUM AND THIN FILM EXPOSURE Flowing product enters DISTRIBUTION Product spreads into a film OUTLET Treated product leaves CONFIGURED...

FLUID ENGINEERING REVOLUTION CONFIGURABLE SIEVES AND PRODUCT TREATMENT Removable sieves surrounding the centrifugal disc add another processing variable. Selected to suit the formulation, they can help disrupt residual bubbles and apply mechanical treatment as product passes through the openings. CONFIGURATION CHOICES Zero to three sieves according to the processing duty Typical opening sizes of 1-3 mm Sieve selection matched to viscosity and solids REMOVABLE SIEVE ASSEMBLY POTENTIAL PRODUCT BENEFITS TRAPPED BUBBLES Further disruption of trapped bubbles MECHANICAL TREATMENT Shearing and folding...

06 | FLUID ENGINEERING REVOLUTION VACUUM DEAERATION APPLICATIONS EmuIXion configures deaeration around the quality requirements of tfe finished formulation, from smooth texture and uniform appearance to controlled oxygen exposure. FOOD AND BEVERAGE • Mayonnaise, sauces and dressings • Fruit concentrates, purees and baby food Dairy emulsions and nutritional beverages Dessert toppings and chocolate fillings COSMETICS AND PERSONAL CARE • Creams, lotions and cosmetic • Shampoos, gels and toothpaste PHARMACEUTICAL AND NUTRACEUTICAL • Topical creams and ointments • Suspensions, liquid formulations...

FLUID ENGINEERING REVOLUTION INTEGRATION INTO YOUR PRODUCTION LINE Deaeration is most effective when its position in the line addresses where air enters and how the product moves afterward. EmulXion develops the equipment arrangement around upstream processing and downstream demand. UPSTREAM CONNECTIONS High shear mixers and homogenizers Emulsifiers and dispersers Powder incorporation and blending systems DOWNSTREAM CONNECTIONS Filling and packaging equipment Cooling stages and holding vessels VACUUM DEAERATION Further processing equipment INTEGRATION PRIORITIES FLOW BALANCE PUMP SELECTION Balance...

FLUID ENGINEERING REVOLUTION HYGIENIC DESIGN AND CLEANABILITY Product-contact construction, seals and cleaning provisions are selected for the formulation and production environment. EmulXion considers cleanability alongside processing performance. PRODUCT CONTACT CONSTRUCTION Materials selected for chemical compatibility Specified surface finishes and sanitary connections Compatible seals and elastomers Access for inspection and maintenance CLEANING AND PROJECT REQUIREMENTS CLEAN-IN-PLACE CLEANING ACCESS Configured clean-in-place provisions Cleaning access to the disc and removable sieves PROJECT...

FLUID ENGINEERING REVOLUTION ENGINEERING OPTIONS AND CONTROLS EmulXion tailors the system configuration to product behavior, utility availability and installation requirements. PROCESS CONFIGURATION Vacuum system selected for gas load and operating pressure Feed and discharge pumps matched to the duty Centrifugal disc and sieve arrangement Heating or cooling jackets where required MATERIALS AND OPERATING ENVIRONMENT Specialty alloys where compatibility requires them Duplex, Hastelloy or titanium options subject to review Hazardous-area execution for applicable duties AUTOMATION AND INTEGRATION...

FLUID ENGINEERING REVOLUTION WHY EMULXION ENGINEERING FOR YOUR PRODUCT EmulXion connects fluid-processing knowledge with equipment configuration. Our approach considers how the product enters the deaerator, how it responds to vacuum and mechanical treatment, and what the next production stage requires. VALUE ACROSS THE PRODUCTION PROCESS More consistent appearance and texture Improved density consistency for filling Reduced air-related processing disruption Integration with mixing, transfer and packaging ENGINEERING THAT SERVES YOUR FORMULATION PRODUCT QUALITY PRODUCT BEHAVIOR INGREDIENT SENSITIVITY...