EMULXION INLINE PROCESSING SYSTEMS EMULSIFICATION AND POWDER INDUCTION SHEAR PUMP TECHNOLOGY Engineering fluid processing from formulation to production.

FLUID ENGINEERING REVOLUTION ENGINEERING FLUID PROCESSING EmulXion engineers inline fluid-processing systems tailored to your formulation, production requirements, and product quality goals. By concentrating mixing energy inside a defined process chamber, our systems bring controlled treatment directly to the product stream. CONTROL WHAT MATTERS Droplet size and dispersion uniformity Powder wetting and agglomerate breakup Shear exposure and temperature rise Flow, viscosity and process repeatability PRODUCT QUALITY Consistent texture and product appearance Efficient ingredient incorporation Continuous...

FLUID ENGINEERING REVOLUTION INLINE HOMOGENIZERS AND EMULSIFIERS EmulXion rotor-stator systems apply concentrated shear to flowing liquids, supporting emulsification, agglomerate breakup and uniform dispersion. WHAT THEY DO Reduce dispersed droplet size Distribute immiscible liquid phases Break down suitable agglomerates Improve texture and dispersion consistency ENGINEERED AROUND THE FORMULATION Single-stage or multi-stage processing Speed and flow selected for the required treatment Head geometry matched to the product Temperature limits and ingredient sensitivity considered Stability depends...

FLUID ENGINEERING REVOLUTION HOW INLINE PROCESSING WORKS Geometry, speed and flow work together to determine shear exposure and product quality. 1 | PRODUCT ENTERS Liquid flows into the mixing chamber Inlet conditions and pumping are matched to the duty 2 | THE ROTOR ACCELERATES THE LIQUID Rotor diameter and speed determine tip speed Flow influences time in the processing chamber 3 | LOCALIZED SHEAR PROCESSES THE PRODUCT Velocity gradients and turbulence promote droplet breakup Rotor-stator treatment disperses suitable agglomerates 4 | PRODUCT RETURNS TO PRODUCTION Material moves downstream or...

04 | FLUID ENGINEERING REVOLUTION APPLICATIONS DRIVEN BY QUALITY Select the processing approach around the product quality that matters: texture, uniformity, viscosity or dispersion. FOOD AND BEVERAGE • Sauces, mayonnaise and dressings • Dairy emulsions and ice cream mixes • Plant-based beverages and flavor concentrates • Creams, lotions and emulsified serums • Shampoos, conditioners and gels • Topical formulations and suspensions • Excipient dispersion and liquid premixes • Resins, coatings and pigment dispersions • Silicone emulsions and mineral suspensions Sterile and sensitive formulations...

05 | FLUID ENGINEERING REVOLUTION INLINE POWDER INDUCTION MIXERSEmuIXion powder induction systems introduce powders directly into moving liquid, promoting wetting before difficult surface agglomerates form. CHALLENGES THEY ADDRESS • Floating powders and surface clumps • Dry cores inside wetted lumps or fish eyes • Inconsistent dispersion and slow addition • Open handling and dust release WHAT THEY DO Help reduce processing time and rework Introduce powder at the point of liquid contact Promote rapid wetting and dispersion Match powder feed to available liquid flow Localized low pressure draws...

06 | FLUID ENGINEERING REVOLUTION POWDER INDUCTION CONFIGURATIONS Match mixing intensity and feed arrangement to powder behavior, liquid viscosity and solids loading. CONFIGURATION CHOICES High shear: difficult wetting and agglomerate breakup Low shear: incorporation with limited particle-size reduction (p^)-> Two pumps: separate liquid supply and mixing duties Shear pump: combined transfer and dispersion where suitable TYPICAL INGREDIENTS • Gums and thickeners, including xanthan, CMC and carbomers • Milk powders, proteins and collagen • Starches, excipients and botanical powders • Pigments,...

FLUID ENGINEERING REVOLUTION SHEAR PUMPS PROCESS WHILE YOU TRANSFER EmulXion shear pumps combine transfer and rotor-stator treatment for applications that need product movement and dispersion in one unit. Process product during transfer or recirculation Break down suitable agglomerates Improve dispersion uniformity Support inline blending and product conditioning INSTALLATION BENEFITS WHERE THEY FIT EMULSIONS Fewer equipment items when duties can be combined Emulsion recirculation TANK TO TANK Tank-to-tank processing COMPACT LINES Compact production installations Simpler piping and integration...

FLUID ENGINEERING REVOLUTION HYGIENIC DESIGN AND COMPLIANCE EmulXion configures product-contact construction and cleaning provisions around the formulation, operating conditions and project requirements. PRODUCT CONTACT OPTIONS 316L stainless steel and specified surface finishes Sanitary connections and compatible elastomers Application-specific mechanical seals Double seals and seal cooling where required CIP compatibility and configured SIP capability Drainability, inspection and maintenance access Material and elastomer documentation PROJECT REQUIREMENTS Applicable food-contact and GMP documentation...

FLUID ENGINEERING REVOLUTION ENGINEERING FLEXIBILITY AND OPTIONS EmulXion develops configurations around the variables that determine production performance. INTEGRATION OPTIONS Skid-mounted process packages PLC and HMI automation Flow, pressure and temperature instrumentation Recipe sequences and process interlocks PROCESSING OPTIONS Single-stage or multi-stage rotor-stator assemblies Jacketed, high-temperature or vacuum-rated executions Coarse, medium and fine head geometries Custom metallurgy and seal systems Variable-frequency drives PILOT TESTING AND SCALE UP Define the required product...

FLUID ENGINEERING REVOLUTION WHY EMULXION ENGINEERING WITH PURPOSE EmulXion connects formulation behavior with equipment design, bringing application-driven engineering to emulsification, powder incorporation and inline product conditioning. ENGINEERING THAT SERVES YOUR PRODUCT Customized rotor-stator configurations Shear, flow and temperature matched to the duty Pilot testing and scale-up support Continuous and batch processing solutions VALUE ACROSS THE PRODUCTION PROCESS PRODUCT CONSISTENCY Product consistency and reduced rework Processing time and ingredient incorporation Cleaning and changeover...