EMULSIFYING • HOMOGENIZING • DISPERSION • FLUID PROCESSING

ENGINEERING THE FUTURE OF FLUID Particle size. Fluid acceleration control what matters engineer what performs The science of liquid processing has changed forever. For decades, industrial mixing was viewed as a simple mechanical operation — rotate an agitator, move product Droplet distribution. Vacuum conditions. through a tank, and blend ingredients until visual uniformity was achieved. In today’s manufacturing world, that Flow dynamics. philosophy is no longer sufficient. Modern products are more advanced. Formulations are more complex. Regulatory requirements are stricter. Manufacturers are...

THE EMULXION At EmulXion, we believe modern processing is no longer about moving product through a tank. It is about controlling energy. EVERY FORMULATION RESPONDS DIFFERENTLY TO: mechanical shear, hydraulic shear, turbulence cavitation, pressure gradients, velocity differentials, surface tension, powder hydration, velocity differentials, THE CHALLENGE The challenge is not simply mixing ingredients together. The challenge is engineering these forces with precision to create stable, repeatable, high-performance products. THIS PHILOSOPHY This philosophy drives every EmulXion system. OUR TECHNOLOGIES...

UNDERSTANDING One of the most important variables in modern processing is particle size distribution. The size and consistency of droplets or suspended particles directly affect: stability, texture, As particle size decreases, total surface area increases exponentially. This increased surface interaction improves suspension stability while reducing separation tendencies, sedimentation, and instability. mouthfeel, reaction speed, suspension quality, In many formulations, the difference between product color consistency, success and product failure is measured in microns. Reducing particle size...

THE PHYSICS OF Shear is one of the most important forces in fluid processing. Shear occurs when adjacent layers of fluid move at different velocities, creating internal friction and mechanical stress within the product. In high-performance processing systems, shear is intentionally engineered to: reduce particle size break apart agglomerates disperse powders create emulsions improve suspension quality There are several forms of shear within modern processing systems: MECHANICAL SHEAR HYDRAULIC SHEAR TURBULENT SHEAR Generated through direct interaction between moving and stationary components such...

An emulsion is created when two immiscible phases — most commonly oil and water — are forced into a stable and uniform structure. Under natural conditions, these phases resist one another. Surface tension causes droplets to separate over time, leading to creaming, sedimentation, instability, or complete product breakdown. True emulsification requires concentrated energy transfer capable of reducing droplets into microscopic distributions. THE SMALLER AND MORE UNIFORM THE DROPLET SIZE: the more stable the emulsion the smoother the texture and the longer the shelf life. Advanced emulsification systems...

Homogenization is the process of permanently reducing particle or droplet size to create highly uniform product structure. Unlike conventional agitation, homogenization fundamentally changes the physical architecture of the formulation itself. BY REDUCING PARTICLE SIZE AND INCREASING TOTAL SURFACE AREA, HOMOGENIZATION IMPROVES: stability texture suspension quality bioavailability reaction kinetics overall process consistency. MAKE THIS IMAGE SAME TO SAME IT SHOULD BE HIGH RESOLUTION High-pressure homogenization represents one of the most advanced technologies in fluid processing. Product is accelerated...

Few challenges in fluid processing are more difficult than proper powder incorporation. Fine powders naturally resist wetting due to: Traditional top-loading powder systems often create: electrostatic attraction floating powders surface tension excessive dusting poor wetting behavior inconsistent hydration poor dispersion and long process times THIS DRAMATICALLY IMPROVES: hydration speed powder incorporation process consistency

Air is one of the most overlooked challenges in liquid processing. ENTRAINED AIR CAN CREATE: oxidation foaming poor texture instability inaccurate filling reduced shelf life Vacuum processing Vacuum processing eliminates these issues by removing entrapped gases while improving powder hydration and product consistency. and inconsistent viscosity behavior. EMULXION VACUUM EMULSIFYING SYSTEMS ARE ENGINEERED TO: process under vacuum eliminate entrained air improve powder wetting enhance emulsification improve texture and create superior product consistency

INLINE PROCESSING: INLINE PROCESSING CHANGES THE PHYSICS ENTIRELY. Instead of moving an entire vessel aggressively, EmulXion Inline Systems focus energy into highly engineered process chambers where: turbulence Traditional batch systems distribute energy across entire vessel volumes. THIS APPROACH OFTEN CREATES: inconsistent shear exposure pressure differentia inefficient energy transfer and hydraulic shear are concentrated with precision. long cycle times excessive rework poor scalability and inconsistent product quality. THIS CREATES DRAMATICALLY IMPROVED PROCESS PERFORMANCE: faster mixing improved...

FLUID ENGINEERING EVOLUTION EMULXION INLINE EmulXion Inline High Shear Mixers and Homogenizers are engineered to deliver concentrated mechanical energy directly into the product stream for superior: W emulsification <£ hydration 0 dispersion «&£ and particle size reduction. At the core of every system is a precision-engineered rotor-stator assembly designed to generate:@ mechanical shea A hydraulic shear # cavitation (?) and fluid acceler As product enters the mixing chamber, it is accelerated through narrow shear gaps between rotating and stationary components. Velocity differentials create...

EMULXION INLINE EmulXion High-Pressure Homogenizers represent one of the most advanced technologies available for particle size reduction and fluid stabilization. THESE SYSTEMS ARE ENGINEERED FOR APPLICATIONS REQUIRING: ultra-fine particle size Product is pressurized and accelerated through precision homogenization valves under extreme pressure cell disruption conditions. As the fluid exits the homogenization gap, violent turbulence, liposomal processing cavitation, impact forces, and hydraulic pharmaceutical homogenization shear reduce particles to microscopic and nanometer scale. biotechnology...