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FRANKEN Fiber-Cut for Composites

FRANKEN Fiber-Cut for Composites
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FRANKEN Fiber-Cut for Composites

Product catalog summary
Product Line Description
The Fiber-Cut product line consists of solid carbide end mills specifically designed for machining fiber-reinforced plastics like CFRP, GFRP, and AFRP. These tools feature innovative geometries and ZR high-performance coatings, with options for diamond/ZR coatings to enhance wear resistance. They are widely used in industries such as aerospace, automotive, energy, sports, and medical sectors.
Advantages
  • Delamination-free machining without fiber fraying.
  • Burr-free cutting with clean fiber separation.
  • Extended tool life due to diamond/ZR coatings.
Applications
  • Suitable for fiber-reinforced plastics (CFRP, GFRP, AFRP).
  • Used for trimming, pocketing, and continuous contour operations.
Tool Types
  • Cutting diameters range from 1-20 mm.
  • Available in various lengths and toothing types (coarse, medium, fine).
  • Options for neutral, right-hand, and left-hand helix cuts.
  • Tools with drill points are available.
Particularities
  • Conventional up-cut milling is recommended.
  • Dry machining with exhaust ventilation is advised.
  • Cutting speed varies with the plastic matrix; thermoplastics require lower speeds.
  • Feed rate affects fiber separation; excessive feed may cause delamination.
Material Description
Composites are reinforced with carbon, glass, or aramid fibers, with a plastic matrix typically made of thermosetting plastics like epoxy or polyester resin. Honeycomb sandwich panels consist of two cover skins and a honeycomb core, often made from cardboard, plastics, or aluminum.
Product Line Overview
The document provides a detailed overview of the Fiber-Cut product line, including material compatibility, toothing types, number of flutes, helix direction, coating options, diameter ranges, constructional lengths, and specific applications for each tool type. It also includes ordering examples and specifications for various tool designs.
Specifications
The document provides specifications for solid carbide end mills, specifically long design models valid for a range of products (2739F to 2747F). It emphasizes the importance of reducing the feed rate by 30% during axial machining and plunging actions via ramp or helix. The document also specifies the use of conventional up-cut milling.
Cutting Conditions
Detailed cutting conditions are provided, including cutting speeds (vc) and feed per tooth (fz) for both uncoated and TIALN coated tools. The document categorizes the suitability of these conditions for different operations.
Machining Example
A machining example is provided, detailing the tool, dimensions, and specific operations such as ramp quarter circle and pocket steps. The example includes tool clamping specifications, spindle speed, CAM system, and material details (CFRP with 60-65% carbon fiber content).
Machining Comparison
The document compares conventional tools with the FRANKEN Fiber-Cut tool, highlighting a reduction in machining time by up to 70% and optimal fiber cutting due to special tool geometry. It warns of potential delamination issues with strong fiber protrusions.
Conclusion
The document concludes with the benefits of using the specified tools, such as reduced machining time and effective roughing and finishing with a single tool. It also provides contact information for EMUGE-FRANKEN and their sales partners.
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Catalog excerpts

FRANKEN Fiber-Cut for Composites-1

Fräswerkzeuge für Composites (faserverstärkte Kunststoffe CFK/GFK/AFK) End mills for composites (fiber-reinforced plastics CFRP/GFRP/AFRP) Hartmetall-Schaftfräser Solid Carbide End Mill

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FRANKEN Fiber-Cut for Composites-2

Beschreibung der Produktlinie · Description of the Product Line Die Produktlinie Fiber-Cut umfasst alle Hartmetall-Fräswerkzeuge zur Bearbeitung von faserverstärkten Kunststoffen. Diese Kunststoffe sind durch Kohlenstofffasern (CFK), Glasfasern (GFK) oder Aramidfasern (AFK) in verschiedenen Prozentgehalten verstärkt und stellen besondere Anforderung an ein Fräswerkzeug. Mit neuentwickelten Werkzeuggeometrien in Verbindung mit einer ZR-Hochleistungsbeschichtung stellen Fiber-Cut-Fräser eine wirtschaft­iche l Lösung dar. Für höchste Ansprüche an die Verschleißfestigkeit stehen die Werkzeuge auch...

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FRANKEN Fiber-Cut for Composites-3

Beschreibung der Materialien · Description of Materials CFK (kohlenstofffaserverstärkter Kunststoff) C FRP (carbon-fiber reinforced plastic) GFK (glasfaserverstärkter Kunststoff) G FRP (glass-fiber reinforced plastic) Composites sind Verbundwerkstoffe die durch Kohlenstofffasern, Glasfasern oder Aramidfasern verstärkt werden. Die Kunststoffmatrix besteht meist aus Duroplaste (95%), z.B. Epoxid- oder Polyesterharz, teilweise werden auch Thermoplaste wie z.B. Polyamid als Matrix eingesetzt. Die Kunststoffmatrix dient zur Verbindung bzw. Füllung der Faserzwischenräume. AFK (aramidfaserverstärkter...

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FRANKEN Fiber-Cut for Composites-4

Übersicht der Produktlinie · Overview of the Product Line Material Material CFK/GFK CFRP/GFRP mittel medium mittel medium Vielzahn Multi-flute CFK/GFK CFRP/GFRP grob coarse Verzahnungsart Type of toothing CFK/GFK CFRP/GFRP Vielzahn Multi-flute Vielzahn Multi-flute Ohne Drall Without helix Rechtsdrall Right-hand helix Linksdrall Left-hand helix Bohrerspitze Drill point Beschichtung Coating Durchmesserbereich Diameter range Baulängen Constructional lengths lang, extra lang long, extra long lang, extra lang long, extra long lang, extra lang long, extra long Schruppen, dickeres Material Roughing, thicker...

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FRANKEN Fiber-Cut for Composites-5

Übersicht der Produktlinie · Overview of the Product Line Material Material CFK/GFK CFRP/GFRP CFK/GFK CFRP/GFRP CFK/GFK CFRP/GFRP fein fine Hochleistungsverzahnung High-performance toothing Gegenläufiger Scherenschnitt Alternating tooth helix direction Vielzahn Multi-flute Verzahnungsart Type of toothing Ohne Drall Without helix Rechtsdrall Right-hand helix Linksdrall Left-hand helix ohne without Bohrerspitze Drill point ohne without Beschichtung Coating Durchmesserbereich Diameter range kurz short lang, extra lang long, extra long lang long lang long Baulängen Constructional lengths Schruppen...

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FRANKEN Fiber-Cut for Composites-7

Einsatzgebiete – Material · Applications – Material Einsatzgebiete – Material Applications – material Material-Beispiele Material examples Material-Nummern Material numbers Non-ferrous materials Aluminium alloys Wrought aluminium alloys Aluminium cast alloys Copper alloys Reinkupfer, niedriglegiertes Kupfer Pure copper, low-alloyed copper Kupfer-Zink-Legierungen (Messing, langspanend) Copper-zinc alloys (brass, long-chipping) Kupfer-Zink-Legierungen (Messing, kurzspanend) Copper-zinc alloys (brass, short-chipping) Kupfer-Aluminium-Legierungen (Alubronze, langspanend) Copper-aluminium alloys (alu...

 Open the catalog to page 7
FRANKEN Fiber-Cut for Composites-8

Hartmetall-Vielzahn-Schaftfräser · Solid Carbide Multi-Flute End Mills - Hochleistungswerkzeug - Verzahnungsart grob - Rechtsdrall – ziehender Schnitt Linksdrall – schiebender Schnitt - Stirnschneide 180° - 2 Baulängen verfügbar Rechtsdrall Right-hand helix grob coarse Linksdrall Left-hand helix CFK/GFK CFRP/GFRP - High performance tool - Coarse toothing - Right-hand helix – drawing cut Left-hand helix – pushing cut - Face tooth 180° - 2 lengths available CFK/GFK CFRP/GFRP Beschichtung · Coating Einsatzgebiete – Material (siehe Seite 7) - Für CFK/GFK-Werkstoffe geeignet - Zum Schruppen von dickeren...

 Open the catalog to page 8
FRANKEN Fiber-Cut for Composites-9

Hartmetall-Vielzahn-Schaftfräser · Solid Carbide Multi-Flute End Mills - Hochleistungswerkzeug - Verzahnungsart grob - Rechtsdrall – ziehender Schnitt Linksdrall – schiebender Schnitt - Stirngeometrie mit Bohrerspitze 135° - 2 Baulängen verfügbar Rechtsdrall Right-hand helix grob coarse Linksdrall Left-hand helix CFK/GFK CFRP/GFRP - High performance tool - Coarse toothing - Right-hand helix – drawing cut Left-hand helix – pushing cut - Face geometry with drill point 135° - 2 lengths available CFK/GFK CFRP/GFRP Beschichtung · Coating Einsatzgebiete – Material (siehe Seite 7) - Für CFK/GFK-Werkstoffe...

 Open the catalog to page 9
FRANKEN Fiber-Cut for Composites-10

Hartmetall-Vielzahn-Schaftfräser · Solid Carbide Multi-Flute End Mills - Hochleistungswerkzeug - Verzahnungsart mittel - Rechtsdrall – ziehender Schnitt Linksdrall – schiebender Schnitt - Stirnschneide 180° - 2 Baulängen verfügbar Rechtsdrall Right-hand helix mittel medium Linksdrall Left-hand helix CFK/GFK CFRP/GFRP - High performance tool - Medium toothing - Right-hand helix – drawing cut Left-hand helix – pushing cut - Face tooth 180° - 2 lengths available CFK/GFK CFRP/GFRP Beschichtung · Coating Einsatzgebiete – Material (siehe Seite 7) - Für CFK/GFK-Werkstoffe geeignet - Zum Schruppen von...

 Open the catalog to page 10
FRANKEN Fiber-Cut for Composites-11

Hartmetall-Vielzahn-Schaftfräser · Solid Carbide Multi-Flute End Mills - Hochleistungswerkzeug - Verzahnungsart mittel - Rechtsdrall – ziehender Schnitt Linksdrall – schiebender Schnitt - Stirngeometrie mit Bohrerspitze 135° - 2 Baulängen verfügbar Rechtsdrall Right-hand helix mittel medium Linksdrall Left-hand helix CFK/GFK CFRP/GFRP - High performance tool - Medium toothing - Right-hand helix – drawing cut Left-hand helix – pushing cut - Face geometry with drill point 135° - 2 lengths available CFK/GFK CFRP/GFRP Beschichtung · Coating Einsatzgebiete – Material (siehe Seite 7) - Für CFK/GFK-Werkstoffe...

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