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Franken End Mills for Trochoidal Machining

Franken End Mills for Trochoidal Machining

Product catalog summary

Overview of Trochoidal Milling
Trochoidal milling combines circular and linear movements to transform slot milling into contour milling. This technique enhances metal removal rates on low-powered machines and reduces tool wear, especially in challenging materials. It utilizes the full flute length of the end mill, distributing wear evenly and extending tool life.

Advantages of Trochoidal Milling

Effective for difficult-to-machine materials and thin-walled components.
Reduces stress on tools and machines.
Increases metal removal rates on low-powered machines.
Suitable for unstable workpiece clamping conditions.
Allows high axial depth of cut up to 4 x d1.

Tool Specifications
FRANKEN solid carbide end mills "Trochoid" are designed for low-vibration performance with variable spacing and helix angles. They feature new micro-geometries and chip dividers to reduce axial pull-out force and minimize chip jams. High-performance coatings and a suitable carbide substrate enhance tool performance.

Benefits of the Tools

Jet-Cut geometry for steel and TiNox-Cut for INOX.
Available in three lengths (2 x d1, 3 x d1, 4 x d1).
Chip breaker geometry for reliable roughing of pockets and contours.
TiNox-Cut design includes internal coolant supply.
Special cutting edge preparation reduces vibrations.
New high-performance coatings and optimized carbide substrate.

CAD/CAM Programming
Modern CAD/CAM systems facilitate machining of complex 2D and 3D contours and pockets using a trochoidal milling cycle, optimizing milling paths to reduce unproductive tool motion.

Application Examples
Examples include HPC slot milling and trochoidal slot milling with standard and "Trochoid" end mills, showcasing time savings and efficiency improvements.

Material Applications
The document provides a guide on material suitability for various steels, stainless steels, cast materials, non-ferrous materials, synthetics, special materials, and hard materials, with specific examples and material numbers.

Specifications
The tools include an internal coolant supply with axial exit (ICA) and are suitable for various materials, including difficult-to-cut and tough materials. They are also suitable for finishing operations.

Design Variants
The tools are available in long, extra-long, and extra-extra-long designs, with order codes 2537TZ, 2539TZ, and 2541TZ respectively. Each design supports different cutting conditions and dimensions.

Cutting Conditions
The document provides detailed cutting conditions, including cutting speed (vc) and feed per tooth (fz) for different materials and tool designs. Conditions vary based on the tool's length and the material being machined.

Applications
The tools are suitable for process-reliable trochoidal roughing operations and can be used in all steel, cast, and tough materials. They are particularly effective for materials that are difficult to machine.

Contact Information
Contact details for EMUGE-Werk Richard Glimpel GmbH & Co. KG and FRANKEN GmbH & Co. KG are provided, including addresses, phone numbers, and email for further inquiries.

Catalog excerpts

Franken End Mills for Trochoidal Machining-1

Fräswerkzeuge für die Trochoidal-Bearbeitung End Mills for Trochoidal Machining

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Franken End Mills for Trochoidal Machining-2

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining

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Franken End Mills for Trochoidal Machining-3

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining Trochoidales Fräsen Trochoidales Fräsen ist die Überlagerung einer Kreisbahnbewegung mit einer Linearbewegung und somit die Umsetzung von Nutfräsen in Konturfräsen. Wie beim Schlichten wird der Span mit einer geringen seitlichen Zustellung und größtmöglicher axialer Zustellung (von 2 x d1 bis 4 x d1) aus dem Werkstück geschält. Durch den kleineren Eingriffswinkel verringert sich die bei der Bearbeitung erzeugte Wärme und die geringere thermische Belastung führt zu einer höheren Standzeit. Somit lassen sich selbst...

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Franken End Mills for Trochoidal Machining-4

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining Neue CAD/CAM-Programmiersysteme ermöglichen eine Bearbeitung komplexer Konturen und Taschen in 2D und 3D mit einen Trochoidal-Fräszyklus. Ziel dieser neuen Zyklen ist eine möglichst effektive Berechnung der Fräsbahnen, um Leerwege zu verhindern. New CAD/CAM-programming systems enable the machining of complex contours and pockets in 2D and 3D with a trochoidal milling cycle. The objective of these new cycles is the optimised calculation of milling paths to avoid unproductive tool motion

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Franken End Mills for Trochoidal Machining-5

Bearbeitungsbeispiele · Application Exemples HPC-Nutenfräsen mit Standard-Schaftfräsern HPC Slot Milling with Standard End Mills Tool: Solid carbide end mill 1999A.016 Freie Halslänge l3: min. 45 mm nachgearbeitet auf Neck length l3: extended up to min. 45 mm Machining time: Auf Grund der Frässtrategie sind 3 Zustellungen nötig The milling strategy requires 3 tool paths Trochoidales Nutenfräsen mit Standard-Schaftfräsern Trochoidal Slot Milling with Standard End Mills Tool: Solid carbide end mill 1999A.016 Freie Halslänge l3: min. 45 mm nachgearbeitet auf Neck length l3: extended up to min. 45...

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Franken End Mills for Trochoidal Machining-6

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining Product finder Bitte beachten: Please note: Die Eignung ist folgendermaßen gekennzeichnet: $ = sehr gut geeignet ) = gut geeignet T he suitability is indicated as follows: $ = very suitable Die zugehörigen Schnittwerte sind auf den Seiten 9 und 11 zu finden. P lease find the cutting conditions on pages 9 and 11. Einsatzgebiete – Material A pplications – material Cold-extrusion steels, Construction steels, Free-cutting steels, etc. Construction steels, Case-hardened steels, Steel castings, etc. Case-hardened steels,...

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Franken End Mills for Trochoidal Machining-7

Fraswerkzeuge fur die Trochoidal-Bearbeitung - End Mills for Trochoidal Machining mittel * medium

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Franken End Mills for Trochoidal Machining-8

Hartmetall-Schaftfräser „Trochoid“ · Solid Carbide End Mills “Trochoid” - Hochleistungswerkzeug zur trochoidalen Bearbeitung - Neuentwickelte Geometrie mit Spanteilern - Vibrationsarme Bearbeitung - Innere Kühlschmierstoff-Zufuhr, Austritt axial (ICA) - 3 Baulängen verfügbar - Bearbeitungstiefen bis 4 x d1 möglich - High-performance tool for trochoidal machining - Newly developed geometry with chip breaker - Low-vibration machining - Internal coolant supply, axial exit (ICA) - 3 lengths available - Axial depths of cut up to 4 x d1 mittel medium Beschichtung · Coating Einsatzgebiete – Material...

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Franken End Mills for Trochoidal Machining-9

Schnittwerte • Cutting Conditions = sehr gut geeignet ■ very suitable vc = Schnittgeschwindigkeit ■ Cutting speed fz = Vorschub pro Zahn ■ Feed

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Franken End Mills for Trochoidal Machining-10

Hartmetall-Schaftfräser „Trochoid“ · Solid Carbide End Mills “Trochoid” - Hochleistungswerkzeug zur trochoidalen Bearbeitung - Neuentwickelte Geometrie mit Spanteilern - Vibrationsarme Bearbeitung - 3 Baulängen verfügbar - Bearbeitungstiefen bis 4 x d1 möglich - High-performance tool for trochoidal machining - Newly developed geometry with chip breaker - Low-vibration machining - 3 lengths available - Axial depths of cut up to 4 x d1 mittel medium Beschichtung · Coating Einsatzgebiete – Material (siehe Seite 6) - Zum prozesssicheren trochoidalen Schruppen - In allen Stahl- und Gusswerkstoffen...

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Franken End Mills for Trochoidal Machining-11

Schnittwerte • Cutting Conditions = sehr gut geeignet ■ very suitable vc = Schnittgeschwindigkeit ■ Cutting speed fz = Vorschub pro Zahn ■ Feed per tooth

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Franken End Mills for Trochoidal Machining-12

ZP20106 . DEGB 6T 092015 Gu · Rev. A Printed in Germany EMUGE-FRANKEN Vertriebspartner finden Sie auf www.emuge-franken.com/vertrieb EMUGE-FRANKEN sales partners, please see www.emuge-franken.com/sales EMUGE-Werk Richard Glimpel GmbH & Co. KG Nürnberger Straße 96-100 91207 Lauf GERMANY Frankenstraße 7/9a 90607 Rückersdorf GERMANY

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Franken End Mills for Trochoidal Machining

Franken End Mills for Trochoidal Machining

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