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EMUGE-FRANKEN
EMUGE USA Catalogue 520

EMUGE USA Catalogue 520

Product catalog summary

Introduction
EMUGE Corp.'s Catalog 520 presents a wide range of high-performance tools focused on threading and clamping technology, highlighting the company's dedication to innovation and customer service.

Contents Overview
The catalog is divided into sections covering Taps, Roll Form Taps, Thread Mills, Twist Drills, Thread Gages, Tap Holders, and General Information.

Clamping Systems
Details on various clamping systems are provided, including System SP for high concentricity, System SZ for short clamping bases, System SG for larger tolerances, System SH for hydraulic clamping, and System SM for precision gear wheels.

Special Applications and Innovations
The EMUGE Punch Tap is highlighted for its efficiency in aluminum thread production, offering significant time savings.

Technical Specifications and Conversion
Comprehensive technical specifications and conversion tables for American and SI units are included.

Warranty and Safety Information
EMUGE Corp. offers a warranty against defects, with safety warnings emphasizing protective equipment use.

Contact Information
EMUGE Corp. is based in West Boylston, MA, with contact details for customer support.

Specifications
Detailed specifications for machine taps, including dimensions, thread types, and materials, are provided, adhering to standards like ASME B1.1.

Procedures
Instructions for using machine taps emphasize external cooling/lubrication and drill diameter recommendations.

Standards
The document adheres to standards such as ASME B1.1 and specifies coating types like TICN and NT.

Recommendations
Recommendations include using reinforced shank tools and considering material compatibility.

Key Data from Tables
Tables provide critical data on nominal sizes, TPI, and dimensions for various tap sizes.

Applications
Applications are categorized by material types, with specific recommendations for each.

Materials and Coatings
Taps are made from High-Speed Steel (HSS) Extra, with coatings like TIN and NT to enhance performance.

Technical Characteristics
Technical characteristics include class of fit, thread depth, and hole shape for different applications.

Tool Identification
Each tap is identified by a unique code for easy ordering and specification matching.

Ordering Information
Examples of ordering codes and stock availability are provided.

Additional Features
Some taps include internal chip collectors and lubrication recommendations.

Thread Inserts Overview
Specifications and applications for various thread inserts are detailed, focusing on class of fit, coating, and cutting material.

Machine Taps and Accessories
Details on machine taps and accessories like tapping fluids and shank extensions are provided.

Technical Information
Additional technical information includes coating types and applications for various materials.

Conclusion
The document serves as a comprehensive guide for selecting and utilizing thread inserts and related tools.

Conversion Tables and Tapping Guidelines
Conversion tables for drill sizes and tapping speed are provided, along with a troubleshooting guide for common tapping problems.

Roll Form Taps
Specifications for roll form taps are outlined, emphasizing their benefits in thread production.

Coating Systems
Various coating systems like TIN and TICN are discussed, optimized for specific substrates and applications.

Cooling and Lubrication
Different types of cooling and lubrication are outlined, stressing the importance of optimal tool performance.

Tolerance Zones
Graphical representations of tolerance zones for pitch diameters are included.

Cold Forming and Torque
Cold forming is described as a process that enhances thread strength and surface quality.

Production Process
Cold forming improves thread strength and resistance to dynamic stress.

Recommended Tap Drill Sizes
Recommended tap drill sizes for various thread types are listed.

Thread Milling Tools
Specifications and applications for various thread milling tools are provided, focusing on dimensions, coatings, and material compatibility.

Technical Assistance
EMUGE offers programming assistance for CNC machine tools.

Gigant Modular Systems
Specifications for Gigant modular systems and accessories are detailed.

EMUGE FPC Chuck
Specifications and advantages of the EMUGE FPC Chuck are outlined, emphasizing reliability and accuracy.

Twist Drilling
Specifications and recommendations for twist drilling processes are provided, including cutting speeds and feed rates.

Regrinding and Recoating Service
EMUGE offers a regrinding and recoating service to restore drilling tools.

Tool Clamping
Different clamping methods are discussed, highlighting their benefits.

Coolant Supply
Guidelines for coolant supply are provided to ensure effective cooling and lubrication.

Thread Gages
Specifications and procedures for using thread gages are detailed, emphasizing compliance with standards.

Quick-Change Tap Holders
Specifications and procedures for quick-change tap holders are outlined, including compatibility and accessories.

Torque Adjusting Tools
Specifications and procedures for torque adjusting tools are provided, emphasizing proper settings.

Clamping Systems and Specifications
Specifications for various clamping systems are detailed, focusing on performance and applications.

Warranty and Safety
EMUGE provides a warranty against defects, with safety precautions emphasized.

Contact Information
EMUGE Corp. provides contact details for customer support.

Catalog excerpts

High Performance Tools Threading Technology · Clamping Technology

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Thread Cutting Technology · Clamping Technology C ATA L O G 5 2 0 Welcome to our EMUGE Catalog 520. Let our new catalog be your guide on a trip to the very leading edge of thread cutting technology and into the twenty-first century! At EMUGE we are dedicated to exhaustive research and development, product manufacturing excellence, and un surpassed customer service. We have introduced more new and innovative products recently than ever before in our history. These, in combination with our standard lines, comprise the most comprehensive and techno logically advanced thread and cutting tool product...

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MUCE Contents Roll Form Taps Thread Mills

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Twist Drills Thread Gages Tap Holders and Tapping Attachments Workpiece Clamping Workpiece Clamping By applying an axial force the clamping sleeves move in direction of the force and expand radially. On the one hand this eliminates the clearance between clamping sleeve and body, on the other hand between clamping sleeve and workpiece. The workpiece is being clamped. If there is not enough room for a mechanical clamping system, hydraulic system SH is used. It also allows clamping long, thin-walled workpieces or a number of similar workpieces. Depending on the tolerance of the workpiece, on the...

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Helical Thread-Forming The EMUGE Punch Tap for thread production in Aluminum and similar materials is a faster alternative for mass production environments. Thanks to its innovative, very short motion process, it establishes an entirely new dimension of productivity. A comparison between the tool path of the EMUGE Punch Tap with the tool path of conventional taps or roll form taps shows that the path of the Punch Tap is approximately 15 times shorter for a thread M6 with thread depth of 15 mm. The result is a significant time savings of up to 75% in a threading cycle. Contact Emuge for more information...

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Process Description Punch Tap Thread-forming Motion process Punch (Plunge) Conventional taps or roll form taps Time consumption Time consuming Tool path Entering workpiece = Threading operation Conventional taps or roll form taps Punch Tap – the shortest way Conventional taps or roll form taps Punch Tap – the shortest way The EMUGE Punch Tap achieves a time saving of up to 75% in a threading cycle thanks to its shorter tool paths.

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Conversion of American Units into SI Units £MUCE American units into SI units

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Taps £MUCE Product Finder and Cutting Data 14 - 21

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Taps Product Finder Taps with reinforced shank Taps with internal chip collector Taps with reduced shank NPSF Rp (BSPP) G NPT NPTF DIN Length ANSI Shank DIN Length ANSI Shank Tech. Info DIN Length ANSI Shank NPT NPTF Rc (BSPT) STI-UNC Page Taper Reamers 1:16 Tapping Fluid

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Taps Taps with extra long shank Taps with long ﬂutes and long shank Short taps Product Finder Tapered taps NPSF Rp (BSPP) Rekord 1/2-LS Enorm 1/2-LS Extra Length DIN Shank Rekord 2-LF3 Rekord 2-LF4 Extra Length DIN Shank Rekord Enorm Rekord Enorm ANSI Length ANSI Shank Extra Length ANSI Shank ANSI Length ANSI Shank MF NPSM/NPSC NPSF Rp (BSPP) G 107 - 108 Rc (BSPT) STI-UNC STI-UNF STI-M LK-UNC LK-UNF LK-M Special Shank Extensions and Accessories EF-Drill C – Chamfer Drills 90° SELF-LOCK Accessories

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Taps with Special Tolerance Product Finder vc UNC UNF Rekord B-STEEL-L Rekord C-NI-PM TICN Tech. Info SELF-LOCK Accessories Rekord DF-NI-PM TICN Enorm STEEL

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Taps with Internal Coolant Supply Rekord Rekord A-GJV/E-IKZ A-GAL/E PM-TICN IKZ-TICN Rekord A-Z-IKZ TICN Rekord A-Z/E-IKZ TICN Rekord A-SPEED IKZ-TICN Rekord A-SPEED/E IKZ-TICN Rekord Rekord D-STEEL D-GAL/E IKZ-TICN IKZ-TICN This fold-out page is intended to be a guide to the diverse application ranges, organized according to material groups. I JULIII11 lAJ>j| Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord A-GJV-IKZN A-GJV/E-IKZN PM-TICN PM-TICN A-GAL/E A-H-IKZN IKZN-TICN TICN A-Z-IKZN A-SPEED TICN IKZN-TICN A-SPEED/E B-VA-IKZN...

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EMUDE STEEL- MUCI Machine Taps

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Product Finder vc Rekord B-VA TICN Rekord B-VA-IKZN TICN Rekord A-GJV PM-TICN Rekord A-GJV-IKZ PM-TICN Rekord A-GJV-IKZN PM-TICN Rekord A-GJV/E PM-TICN Rekord Rekord A-GJV/E-IKZ A-GJV/E-IKZN PM-TICN PM-TICN Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK in through holes is possible only with external cooling/lubrication NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

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UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK fill Rekord A-GAL/E IKZ-TICN Rekord D-GAL/E IKZ-TICN VHM-Rekord D-GAL/E IKZ-TICN B-AERO C-TI 16 1) Threading in through holes is possible only with external cooling/lubrication

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Product Finder vc Rekord DF-TILEG TICN Rekord C-NI-PM TICN Rekord DF-NI-PM TICN Rekord A-H-IKZN TICN VHM/KHM Rekord A-H-IKZ UNF UNEF Thread Depth and Hole Type VHM/KHM Rekord A-H/E-IKZ Rekord A-H-IKZ TICN UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap in through holes is possible only with external cooling/lubrication NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

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Rekord VHM-Rekord VHM-Rekord A-HCUT-PM A-HCUT/D A-HCUT/C TICN TICN TICN 3) NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) C / 2-3 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK Rekord A-Z-IKZN TICN Rekord A-Z/E-IKZ TICN Tech. Info Rekord A-Z-IKZ TICN 3 - 10 3-7 1) Threading in through holes is possible only with external cooling/lubrication 3) Use solid carbide tap VHM-Rekord A-HCUT/D-TICN as No. 1 tap!

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Product Finder vc Rekord D-Z-IKZ TIN Rekord D-Z-BF IKZ-TIN Rekord D-Z/E-BF IKZ-TIN Thread Depth and Hole Type UNC UNF UNEF, UN-8 73 M 90 MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) 120, 123, 125 STI 127, 128 SELF-LOCK 30 46 Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

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EMUGE USA Catalogue 520

EMUGE USA Catalogue 520

Catalog excerpts

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