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EMUGE-FRANKEN
EMUGE USA Catalogue 510

EMUGE USA Catalogue 510

Product catalog summary

Overview: The document is a comprehensive catalog from EMUGE Corp., detailing their extensive range of high-performance cutting tools, toolholders, clamping devices, and other rotary cutting tools. It highlights EMUGE's commitment to innovation, quality, and customer service, offering over 100,000 items globally.

Main Sections:

Threading Technology: This section includes taps, roll form taps, thread mills, dies, rolling tools, and thread gages. It provides detailed specifications and applications for each tool type, emphasizing precision and suitability for various materials and applications.
Clamping Technology: Features clamping mandrels, chucks, and diaphragm chucks. It explains different clamping systems (SP, SZ, SG, SH, SM) and their applications, focusing on precision and adaptability to different workpiece tolerances.
High Performance Tools: Covers end mills, slot drills, form cutters, gear milling cutters, and reamers. The section highlights the tools' advanced design for high efficiency and precision in machining operations.
Technical Support and Services: EMUGE offers technical support through field engineers and product specialists, ensuring optimal tool performance and customer satisfaction.
Warranty and Safety Information: Details the warranty terms, emphasizing the importance of proper tool use and safety precautions, including the use of safety glasses and adherence to safety guidelines when handling cutting tools and fluids.
Conversion Tables: Provides conversion tables for American and SI units, covering length, area, volume, weight, force, pressure, power, energy, and speed, facilitating international use of the catalog.

Key Features:

Comprehensive product range with detailed specifications and applications.
Focus on precision, innovation, and customer support.
Emphasis on safety and proper tool handling.
Global availability and support network.

Specifications and Procedures:
1. Lubrication Recommendations: For blind hole threads, paste lubrication is recommended to cover both the tool and hole walls. Oil lubrication is suitable only for vertical machining if the hole can be filled with oil.
2. EMUGE Geometries: Various geometries are designed for specific materials such as steel, stainless steel, cast iron, aluminum, magnesium, synthetics, titanium, and nickel alloys. Each geometry is optimized for chip transport, tool life, and material compatibility.

Surface Treatments and Coatings:
1. Oxidation and Nitriding: Tools are treated to form protective oxide layers or enriched with nitrogen for increased hardness and lubricant retention.
2. Titanium-Nitride and Carbonitride Coatings: These coatings provide high hardness and improved tool life, suitable for various materials and machining conditions.

Abbreviations and Features:
1. Alternating Teeth and Back Taper: Designed to reduce friction and prevent tooth chipping.
2. Internal Coolant Supply: Ensures optimal cooling and lubrication, especially in blind holes.
3. Solid Carbide Tools: Used for small thread diameters, offering durability and precision.

Chamfer Forms:
Chamfer lengths are adjusted based on workpiece material, with various forms available for different machining needs.

Cooling and Lubrication Agents:
1. Dry Machining: Used primarily for cast iron with pressurized air for chip removal.
2. Emulsion and MQL: Common in machining centers, providing effective cooling and lubrication.
3. Thread Cutting Oils and Pastes: Tailored for specific materials to enhance thread quality and tool life.

Tolerance Charts:
1. UNC/UNF Tolerances: Taps are manufactured to match internal thread tolerances, ensuring compliance with gage tolerances.
2. Metric Tolerances: Based on ISO standards, with options for oversize taps to improve tool life in specific materials.

Specifications and Technical Information:
The document provides detailed specifications for various thread milling tools and systems, including BT shank dimensions and standards such as JIS B 6339 (MAS 403 BT). It outlines the types of threads and connections available, including UNC, UNF, M, and others, along with accessories and technical information relevant to the MoSys system.

MoSys System Overview:
The MoSys system is designed for counterbore and stepped bore operations, offering advantages like reduced tool quantities, fewer magazine places, and shorter machining times. It emphasizes easy assembly, high rigidity, and precision, suitable for universal applications.

Thread Milling Advantages:
Thread milling is highlighted as a cost-effective alternative to tapping, offering benefits such as short production times, high process safety, excellent surface quality, and versatility across various materials. It supports both blind and through-hole threads with low cutting forces.

EMUGE Thread Mill Types:
The document details various EMUGE thread mill types, including solid carbide drill thread mills and circular thread mills, each designed for specific applications and materials. It describes the design features, such as the number of flutes and optimized cutting geometry.

Modifications and Calculations:
Possible modifications on thread mills include face chamfering and recessed necks for internal coolant supply. The document provides formulas for calculating cutting data, including cutting speed and feed speed for both internal and external threads.

Thread Milling Processes:
It explains the processes for right-hand thread milling, including climb and conventional milling, and addresses common problems with potential causes and solutions, such as chattering, vibrations, and excessive wear.

Conclusion:
The document serves as a comprehensive guide for selecting and using thread milling tools, emphasizing the efficiency and versatility of the MoSys system and EMUGE thread mills in modern manufacturing processes.

Catalog excerpts

Threading Technology Clamping Technology High Performance Tools

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HIGH PERFORMANCE TOOLS Emuge Corp. Technology Center West Boylston, MA, U.S.A. Emuge Corp. is a wholly owned subsidiary of EMUGE-Werk Richard Glimpel GmbH & Co. KG (Lauf, Germany) that has been the product technology and performance leader in their field for nearly 100 years. Emuge manufactures an extensive line of taps, thread mills, end mills, toolholders, clamping devices and other rotary cutting tools, over 100,000 items sold through distributors worldwide. Emuge also offers end-user technical support through a network of in-thefield engineers and in-house product specialists, all with extensive...

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Thread Cutting Technology · Clamping Technology n Welcome to our EMUGE Catalog 510. Let our new catalog g be your guide on a trip to the very leading edge of thread d cutting technology and into the twenty-ﬁrst century! At EMUGE we are dedicated to exhaustive research and development, product manufacturing excellence, and unsurpassed customer service. We have introduced more new and innovative products recently than ever before in our history. These, in combination with our standard lines, , comprise the most comprehensive and technologically advanced thread and cutting tool product line in the...

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Roll Form Taps Thread Mills

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Thread Gages Tap Holders and Tapping Attachments n T Terms & Conditions Warranty EMUGE Corp. warrants to original equipment manufacturers, distributors and industrial users of its products that each s s s o t h a h new product manufactured or supplied by EMUGE Corp. shall be free from defects in material and workmanship. a kman hip. k ansh p. ans p. EMUGE Corp.’s obligation under this warranty is limited to furnishing without additional charge a replacement, or at its h g c nt nt, a s option, repairing or issuing credit for any product which shall within one year from the date of sale be returned...

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Conversion of American Units into SI Units i e s American units into SI units SI units into American units Length Force 1 pound force (lbf) Pressure/Tensile strength 1 lbf/ft2 1 lbf/in2 1 psi (pound-force per sq.in) 1 psi Power 1 foot-pounds per second (ft lb/s) Energy/Torque 1 foot pound-force (ft·lbf) Cutting/Circumferential speed 1 surface feet per minute (SFM) Cutting/Circumferential speed in degree Fahrenheit (°F)

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Product finder and cutting data 8-17

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Taps Product Finder Taps with reinforced shank Taps with reduced shank Taps with internal chip collector Taps with long ﬂutes NPSF Rp (BSPP) G NPT DIN Length ANSI Shank DIN Length ANSI Shank DIN Length ANSI Shank Extra Length DIN Shank UNC UNF UNEF UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI-UNC STI-UNF STI-M LK-UNC LK-M SELF-LOCK Accessories Tech. Info Tapping Fluid Special Shank Extensions

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Taps Taps with extra long shank Short taps Tapered taps Fold-Out Page This fold-out page is intended to be a guide to the diverse application ranges, organized according to material groups. R k d 1 LS Rekord 1/2-LS 1/2 L Enorm 1/2-LS Extra Length DIN Shank R k d Rekord Enorm ANSI Length ANSI Shank R k d 2-KEG Rekord 2 KEG Rekord KEG DIN Length DIN Shank Extra Length ANSI Shank ANSI Length ANSI Shank UNC UNF UNEF UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI-UNC STI-UNF STI-M LK-UNC LK-M

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Machine Taps h a Standard Taps Product ﬁnder and cutting data Please note: The cutting speeds (vc in SFM) listed in the respective columns are standard values which have to be adjusted to individual work conditions (material, lubrication, machine etc.). Rekord A-STEEL E = Emulsion O = Thread cutting oil P = Thread cutting paste M = Minimum quantity lubrication (MQL) A = Dry / Pressurized air The suitability is marked as follows: Rekord A-STEEL-AZ Rekord A-GJV/E TICN E / 1.5 - 2 Rekord A-GJV IKZ-TICN C/2-3 Rekord A-GJV/E IKZ-TICN E / 1.5 - 2 Rekord A-GAL/E IKZ-TICN E / 1.5-2 Rekord A-GAL/E IKZN-TICN...

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Product Finder Rekord A-H/E Rekord A-H-IKZ TICN C / 2-3 E/O max. 2 x d1 Rekord A-H-IKZN TICN C / 2-3 Rekord A-HCUT TICN C / 2-3 Rekord A-Z-IKZ TICN C / 2-3 Rekord A-Z-IKZN TICN C / 2-3 Rekord B-STEEL Rekord B-STEEL-AZ max. 3 x d1 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp ( p (BSPP) ) G NPT NPTF Rc (BSPT) ( ) STI SELF-LOCK Tech. Info Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap in through holes is possible only with external cooling/lubrication

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Product Finder vc B-STEEL TIN B / 4-5 Rekord B-VA-AZ Rekord B-VA-IKZN TICN B / 4-5 E/O Rekord B-AL GLT-8 B / approx. 3 B / approx. 3 E/O Rekord B-AERO max. 3 x d1 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) p( ) G NPT NPTF Rc (BSPT) ( ) STI SELF-LOCK Tech. Info

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Product Finder Rekord D-STEEL Rekord DF-STEEL IKZ-TIN C / 2-3 Rekord D-VA/E Rekord D-VA-IKZ Rekord DF-VA Rekord D-VA-IKZ TICN C / 2-3 Rekord D-GAL/E IKZ-TICN E / 1.5-2 max. 2 x d1 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) p( ) G NPT NPTF Rc (BSPT) ( ) STI SELF-LOCK Tech. Info 1.1 1.2 1.3 1.4 1.5 Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable

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Rekord DF-TILEG TICN C/2-3 Rekord DF-NI TICN C / 2-3 Rekord D-Z-BF IKZ-TIN C / 2-3 Enorm STEEL Enorm STEEL/E Enorm STEEL-X Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) p( ) G NPT NPTF ( ) Rc (BSPT) STI SELF-LOCK SELF-LOCK Accessories Tech. Info

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Product Finder Enorm VA-X C / 2-3 Enorm Z-IKZ Enorm Z/E-IKZ max. 3 x d1 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) p( ) G NPT NPTF Rc (BSPT) ( ) STI SELF-LOCK Tech. Info Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap

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MULTI Taps Enorm Z-IKZ TICN C / 2-3 Enorm Z/E-IKZ TICN E / 1.5-2 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) p( ) G NPT NPTF ( ) Rc (BSPT) STI SELF-LOCK Tech. Info possible, use paste lubrication

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Product Finder Rekord A-SPEED TICN C / 2-3 Rekord A-SPEED IKZ-TICN C / 2-3 Rekord A-SPEED/E IKZ-TICN E / 1.5-2 Rekord A-SPEED IKZN-TICN C / 2-3 Rekord B-SPEED IKZN-TIN B / 4-5 Rekord D-SPEED IKZ-TIN C / 2-3 Enorm SPEED IKZ-TIN C / 2-3 E/O max. 3 x d1 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) p( ) G NPT NPTF Rc (BSPT) ( ) STI SELF-LOCK Tech. Info in through holes is possible only with external cooling/lubrication

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EMUGE USA Catalogue 510

EMUGE USA Catalogue 510

Catalog excerpts

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