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EMUGE – Clamping Technology Catalogue 135

EMUGE – Clamping Technology Catalogue 135
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EMUGE – Clamping Technology Catalogue 135

Product catalog summary
Company Overview
EMUGE-FRANKEN is a renowned provider of precision tools in threading, gauging, clamping, and milling technology, with over 90 years of experience. The company employs around 1000 people, including 8% apprentices, and offers a vast range of over 110,000 precision tools. Their focus is on optimizing production processes to deliver cost-effective and time-saving solutions for customers. They have a global presence with sales partners in 48 countries.
Clamping Technology Division
This division employs approximately 200 people and specializes in tool and workpiece clamping. They offer precision clamping tools, often custom-designed for specific customer applications. The process involves detailed planning and consideration of production conditions to create optimized solutions.
Operating Sequence
The process from idea to realization involves several steps: initial discussion with the customer, design and quotation, production of components, assembly, and delivery. Each step includes rigorous quality checks to ensure precision and functionality.
System Descriptions
  • System SP: Utilizes axial force to expand clamping sleeves radially, achieving high precision with concentricities of ≤ 0.002 mm. Suitable for both workpiece and tool clamping.
  • System SZ: Ideal for workpieces with short clamping bases or large diameter tolerances. Uses a slitted collet expanded by a cone.
  • System SG: Designed for larger tolerances, using a slitted clamping bush with a special thread for radial expansion.
  • System SH: Hydraulic system used in limited space, suitable for long, thin-walled workpieces.
Conclusion
EMUGE-FRANKEN's clamping technology is characterized by its adaptability to customer needs, high precision, and innovative solutions. Their systems are designed to meet and often exceed the demanding requirements of modern production environments.
Diaphragm Clamping System SM
This system is designed to minimize eccentricity between the pitch circle and seating bore in gear wheels. It uses a ring disk with clamping jaws, which can vary in number depending on the workpiece's thickness. The system operates by applying axial force, causing the diaphragm to bend and release the gear wheel. Once the force is removed, the diaphragm returns to its original position, clamping the gear wheel axially and radially.
System Specifications
EMUGE clamping devices are custom solutions tailored to specific workpieces or tools, emphasizing accuracy, repeatability, and safety. They are available in manual and automatic versions, with mechanical, pneumatic, hydraulic, or electronic options. The systems are protected against damage by integrated clamping movement limits and offer features like wear protection coatings and safety functions against overstressing.
Clamping Systems and Applications
The document lists various clamping systems (SZ, SG, SH, SM) and their specifications, including clamping diameter ranges, tolerance grades, and force directions. It also provides examples of applications in the automotive industry, such as deep-hole drilling, milling, and turning operations on components like engine parts, gearboxes, and drive systems.
Key Data from Tables
The tables provide detailed specifications for different clamping systems, including nominal size ranges, degree of tolerance, and specific features for each system. They also list dimensions, weights, and operations for various automotive components, highlighting the versatility and precision of the clamping devices.
Specifications
The document lists several clamping systems with specific dimensions, weights, and operational uses. For example, the diaphragm chuck with face clamping (System SM) has a clamping diameter of 66.4 mm and an outer diameter of 250 mm, weighing approximately 51 kg. Another example is the clamping device (System SV) with a clamping diameter of 23 mm and an outer diameter of 150 mm, weighing approximately 12 kg.
Procedures
The document describes various machining operations such as turning internal contours, grinding bearing pins, and balancing turbine wheels. Each operation is associated with specific clamping systems and workpieces.
Standards and Recommendations
The document emphasizes the importance of tool clamping, stating that it is as crucial as the tool itself. It also highlights the availability of individual solutions upon request and the importance of contacting sales staff for further information.
General Sales Conditions
The document outlines the terms and conditions for deliveries and services, including payment terms, delivery times, and responsibilities of the buyer and supplier. It specifies that all deliveries are subject to these conditions unless otherwise agreed upon in writing.
Contact Information
A comprehensive list of EMUGE-FRANKEN representatives in Germany is provided, including names, addresses, phone numbers, and email addresses for direct contact.
Interpretation
This section outlines the definitions and interpretations of terms used within the document, ensuring clarity and understanding between the Buyer and Seller.
Basis of the Sale
The Seller reserves the right to alter specifications to comply with statutory requirements or to improve quality without materially affecting performance. Orders accepted by the Seller cannot be canceled by the Buyer without written agreement, and the Buyer must indemnify the Seller for any losses incurred due to cancellation.
Orders and Specifications
The Seller is not liable for any infringement of intellectual property rights resulting from the Buyer's specifications. Changes to specifications may be made to comply with statutory requirements or to improve quality.
Price of the Goods
Prices are valid for 30 days and may be adjusted due to factors beyond the Seller's control. Prices are ex-works, and additional charges for transport, packaging, and insurance may apply. VAT and costs for pallets and containers are additional.
Terms of Payment
Payment is due within 60 days of invoice. The Seller may invoice upon delivery or notification of readiness for collection. Late payments may result in contract cancellation, suspension of deliveries, or interest charges.
Delivery
Delivery dates are approximate, and the Seller is not liable for delays. The Seller may deliver in bulk with a 10% variance in quantity. Failure to deliver due to the Seller's fault limits liability to the cost difference for replacement goods.
Risk and Property
Risk passes to the Buyer upon delivery or notification of readiness for collection. Property remains with the Seller until full payment is received. The Buyer must store and insure goods separately until ownership transfers.
Warranties and Liability
The Seller warrants goods to match specifications and be free from defects, subject to conditions. Liability is limited, excluding consequential damages, except for death or injury caused by negligence. The Seller is not liable for delays due to uncontrollable events.
Intellectual Property Rights
The Seller indemnifies the Buyer against claims of infringement, provided the Seller controls proceedings and the Buyer cooperates. The Buyer must not compromise claims without the Seller's consent.
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Catalog excerpts

EMUGE – Clamping Technology Catalogue 135-1

Spanntechnik Clamping Technology Anspruchsvolles perfekt spannen Perfect clamping of technical challenges limtf , I*’ Vh Spanntechnikkatalog Spannzeuge der Spitzenklasse

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EMUGE – Clamping Technology Catalogue 135-3

Spanntechnikkatalog 135 Spannzeuge der Spitzenklasse Precisian Clamping Catalogue 135 Top Rate Clamping Systems

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EMUGE – Clamping Technology Catalogue 135-5

Index Spanntechnik Systeme Systems Baugruppe 2 - Getriebe Assembly Group 2 - Gearbox Speziallosungen Special Solutions Informationsquellen Information Sources

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EMUGE – Clamping Technology Catalogue 135-6

Ohne Präzisionswerkzeuge ist die Welt der Fertigungstechnik nicht vorstellbar. Höchste Präzision der Werkzeuge führten zu technischen Entwicklungen, welche die Welt veränderten. Wer heute etwas in Bewegung bringen möchte, wer Motor und Antriebskraft bei Neuentwicklungen sein will, muss seine Fähigkeiten auf den Kundennutzen konzentrieren. Without precision tools, the world of production technology is hardly to be imagined. The incredibly high precision of modern tools has led to technical developments which have changed the world. Whoever wants to make things move in our modern world, whoever...

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EMUGE – Clamping Technology Catalogue 135-7

Spanntechnik Clamping Technology EMUGE Spanntechnik Der Unternehmensbereich Spanntechnik, mit rund 200 Mitarbeitern, ist für die Produktgruppen Werkzeug- und Werkstückspannung verantwortlich. Neben den Gewindeschneidfuttern, den Gewindeschneidapparaten und den dazugehörigen Schnellwechseleinsätzen sind dies die Präzisionsspannmittel für die Werkstückspannung. Die überwiegende Anzahl dieser Spannzeuge wird speziell für die von den Kunden geschilderten Anwendungsfälle konstruiert und sind somit auf den Fertigungsprozess optimierte Sonderlösungen. Dabei werden schon in der Planungsphase sämtliche...

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EMUGE – Clamping Technology Catalogue 135-8

Arbeitsablauf Operating Sequence 2 ® Konkretisierung Definition 1 ® Gespräch Discussion Erstes Gespräch mit dem Kunden zur Abklärung der Aufgabenstellung und der Leistungsmerkmale. Das EMUGE Expertenteam konkretisiert die Aufgabenstellung und erarbeitet einen Konstruktionsentwurf. Dieser dient als Grundlage für das Angebot. First discussion with the customer to clarify the job requirements and determine the performance features. The EMUGE design team defines the clamping solution and produces a draft design, this being the basis for the quotation. Von der Idee bis zur Realisierung 5 ® Fertigung...

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EMUGE – Clamping Technology Catalogue 135-9

Spanntechnik Clamping Technology 3 ® Diskussion Discussion Das Angebot wird mit dem Kunden anhand der Angebotszeichnung diskutiert, letzte Details und eventuelle Änderungswünsche werden besprochen und auf dieser endgültigen Basis ein zeitlicher Ablaufplan festgelegt. The quotation is discussed together with the customer, basis is the quotation drawing. Final details and any changes are clarified and a time schedule is fixed. 4 ® Zeichnung Drawing Nach der Auftragserteilung wird die Zusammenstellungszeichnung, die zur Genehmigung beim Kunden vorgelegt wird, und die Einzelteilzeichnungen inklusive...

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EMUGE – Clamping Technology Catalogue 135-10

Die Welt der Spanntechnik The World of Clamping Technology From Vision to Reality In einer Welt, die technisch immer anspruchsvoller wird, ist nur der erfolgreich, der sich in die Aufgaben und das Machbare seiner Kunden hineindenken kann. Unsere hochmotivierten Mitarbeiter reagieren spontan und flexibel auf individuelle Kundenwünsche und unterschiedlichste Anforderungen. Dazu gehört eine durchdachte Aufgabenstellung und eine kompromisslose Umsetzung – ohne Wenn und Aber. In a world where technical standards are reaching higher and higher levels all the time, it is a precondition of success to...

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EMUGE – Clamping Technology Catalogue 135-11

Spanntechnik Clamping Technology

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EMUGE – Clamping Technology Catalogue 135-12

Die Welt der Spanntechnik The World of Clamping Technology

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EMUGE – Clamping Technology Catalogue 135-13

Spanntechnik Clamping Technology

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EMUGE – Clamping Technology Catalogue 135-14

Systeme Systems Systeme Systems

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EMUGE – Clamping Technology Catalogue 135-15

Spanntechnik Clamping Technology

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EMUGE – Clamping Technology Catalogue 135-16

Systembeschreibungen System Descriptions ungespannt / released gespannt / clamped Durch eine axiale Kraftbeaufschlagung bewegen sich die Spannhülsen in Kraftrichtung und dehnen sich dabei radial aus. Hierdurch wird einerseits das Spiel zwischen Spannhülse und Grundkörper, andererseits zwischen Spannhülse und Werkstück beseitigt. Das Werkstück wird gespannt. By applying an axial force the clamping sleeves move in direction of the force and expand radially. On the one hand this eliminates the clearance between clamping sleeve and body, on the other hand between clamping sleeve and workpiece. The...

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EMUGE – Clamping Technology Catalogue 135-17

^MUCE Spanntechnik _Clamping Technology gespannt / clamped ungespannt / released Bedingt durch die Bauart erlaubt das System SP nur Auf-weitungen bis etwa zur Toleranzklasse IT11. Sollen groBere Toleranzen uberbruckt werden, so kommt das System SG zum Einsatz. Dabei wird eine geschlitzte Spannbuchse mit einem spe-ziellen Sagengewinde auf den Grundkorper geschraubt. Bei einer axialen Kraftbeaufschlagung bewegt sich die Spannbuchse in Kraftrichtung und dehnt sich gleichzeitig auf Grund des Flankenwinkels in radialer Richtung. Das Werkstuck wird gespannt. Die auf das Werkstuck wirkende axiale Komponente...

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EMUGE – Clamping Technology Catalogue 135-18

Systembeschreibungen System Descriptions ungespannt / released gespannt / clamped Bei der Fertigung von z. B. hochgenauen Zahnrädern ist es sehr wichtig, die Rundlaufabweichung zwischen dem Teilkreis und der Aufnahmebohrung möglichst gering zu halten. In order to manufacture high precision gear wheels for example, it is very important that the eccentricity between pitch circle and seating bore is very small. Hierzu dient das Membranspannsystem SM. Es ermöglicht, das Zahnrad im Teilkreis zu spannen und die Aufnahmebohrung zu bearbeiten. Das Spannelement ist eine Ringscheibe mit vorzugsweise drei...

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EMUGE – Clamping Technology Catalogue 135-19

^MUCE Spanntechnik _Clamping Technology

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EMUGE – Clamping Technology Catalogue 135-20

EMUGE-Spannzeuge sind individuell an das Werkstuck bzw. Werkzeug angepasste Sonderlosungen. Ziel ist es, hinsichtlich Genau-igkeit, Wiederholbarkeit und Sicherheit optimal zu spannen. Unsere Sonderkonstruktionen zeichnen sich durch Wirtschaftlichkeit, Kompaktheit und lange Lebensdauer aus. Die unten aufgefuhrten Werte sind lediglich Richtwerte. Eigenschaften Systemaufbau Erreichbare Rundlaufe max. Expansion in Bezug zum Spann-0 Spannbereiche WerkstuckauBen-0 Spannbereiche Werkstuckinnen-0 Sicherheitsfunktion gegen Uberspannen VerschleiBschutzbeschichtung moglich Spanneinleitung Diese richtet...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.